12/14/24: I retrieved the two front fenders from my storage unit and started to weld up a few cracks and rusted thru holes. On the passengers side fender on the rear of the fender by the flange, the rusted area was too thin, so I removed the rusted metal, fabricated a replacement piece and tack welded it in.

Day two: I finished welding in the patch and ground it down, applied Bondo and smoothed it out. I also welded up a crack near the grille and the aftermarket turn signal hole, removed a bunch of little dents , filled and smoothed.

Day three: added another coat of Bondo to the passengers fender. Started work on drivers side. This one has far less dents but I did weld up the other turn signal hole. Applied initial coat of Bondo to the repaired areas.

Day four & five: This is taking allot more time than I anticipated. LOL, it always does! Finally completed both front fenders and got them in prime. Of course, after spraying the prime, I spotted a few spots that will need a bit of spot putty.

Along with the fenders I also primed a few other items including the cowl vent and some interior covers.

One issue I ran into was I didn’t have the disposable cup for the spray gun seated properly and I found out in the middle of the second coat and it dripped three nice sized blobs. I lightly smogged them, then added another coat so hopefully it will sand out. It made a mess of the spray gun too, so I needed to clean it before finishing the second coat.

I am so glad that is done and happy with the results.
Attachments
IMG_3965.jpeg (207.16 KB, 134 downloads)
Rusty area on fender
IMG_3967.jpeg (192.69 KB, 134 downloads)
Rusty area fabricated and tacked in
IMG_3968.jpeg (109.97 KB, 134 downloads)
Rusty area repaired
IMG_3969.jpeg (123.25 KB, 134 downloads)
Passenger side fender dents hammered out
IMG_3973.jpeg (163 KB, 133 downloads)
Crack near grille
IMG_3976.jpeg (249.49 KB, 134 downloads)
Passenger side fender near ready for prime
IMG_3972.jpeg (332.48 KB, 134 downloads)
Drivers side fender dents pounded out ready for bondo
IMG_3978.jpeg (274.32 KB, 134 downloads)
Both fenders in prime
IMG_3979.jpeg (229.51 KB, 134 downloads)
Misc. parts in prime

Last edited by Phak1; 12/16/2024 12:40 PM. Reason: Grammar

Phil
Moderator, The Engine Shop, Interiors and Project Journals

1952 Chevrolet 3100, Three on the Tree, 4:11 torque tube
Updated to: ‘59 235 w/hydraulic lifters, 12v w/alternator, HEI, PCV and Power front Disc Brakes
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