Quick update on the inner-to-outer cowl piece. I made an extension out of a single piece of metal, bent and cut to match the end of the replacement piece. I got it welded on and then finessed the actual alignment of the sides. The result is in the second pic. The first pic is where I started, before adding the extension. All in all, I think it will work. The third pic shows the extension protruding beyond the outer cowl. That was by design. Once everything is welded in place, I'll go back and grind off any excess. The last pic shows the fitment of the inner-to-outer cowl against the inner cowl. I finessed that, too. Now it has a much better fit. I'll take both parts off of the truck to prep them for welding. Getting close to wrapping up the passenger side front sheet metal! As always, comments and/or suggestions are welcome. Enjoy!