Click on image for the lowdown. 
====
| | | Forums66 Topics128,042 Posts1,055,519 Members48,424 | | Most Online14,466 Apr 26th, 2026 | | AD Chevy Trucks Over 6,000 pictures Brad Allen has an awesome collection of Chevrolet factory pictures that he has set up from film strips. Check them out!
Lots of work on Brad's part ... pure enjoyment (and references) for you!
| | THANKS!
For helping keep this great
old truck web site
on the Internet for over 30 years! and not clogged down with Ads! Again, thanks! | | | | Joined: Dec 2011 Posts: 133 Wrench Fetcher | | Wrench Fetcher Joined: Dec 2011 Posts: 133 | "48" 1/2 ton. I re-assembled my grill since the peices came back form the body shop and figured out that the grill came off the big truck my cab came from. These grills are a little different then the 1/2 ton. It went together using the vertical brackets from the 1/2 ton. The horizontal bars from the 2 ton. I placed the assembly in the opening and it appears to fit with just a little modification to the bottom bar. Before I go to far, can anyone think of a reason not to do this other then it is not correct. This grill came out just perfect and I hate not to use it for a 1/4" difference that most people will never notice. Am I not seeing anything that will cause a problem fitting together
If you never tell a lie, you never need to remember what you said.
| | | | | Joined: Feb 2002 Posts: 12,029 Cruising in the Passing Lane | | Cruising in the Passing Lane Joined: Feb 2002 Posts: 12,029 | who cares about 'correct' when it looks that good?!!  Bill | | | | | Joined: Feb 2006 Posts: 649 'Bolter | | 'Bolter Joined: Feb 2006 Posts: 649 | I doubt to many people will even notice the difference. Your grille looks great, and as long as it fits go for it! I'd really like to see what it looks like once it's on the truck. Phil | | | | | Joined: Dec 2011 Posts: 133 Wrench Fetcher | | Wrench Fetcher Joined: Dec 2011 Posts: 133 | I am in the process of painting the correct vertical bars black and re-assembling the grill this weekend to see if it all fits. as far as I can tell the bottom bar may need some modification to fit to the support. I will post a picture when done.
If you never tell a lie, you never need to remember what you said.
| | | | | Joined: Sep 2006 Posts: 3,596 'Bolter | | 'Bolter Joined: Sep 2006 Posts: 3,596 | I agree, it looks great and if it fits nobody will ever know. Having put a reproduction grill in my truck if I had a good original it would be in there! | | | | | Joined: Dec 2011 Posts: 133 Wrench Fetcher | | Wrench Fetcher Joined: Dec 2011 Posts: 133 | I could not wait for the week end. It fits. Grill and another view. If you look close, the bottom four bars are taller then the top bar. The bottom are from a 2 ton truck and the topbar is from a 1/2 ton. It took very little adjusting to fit. Now I can sleep.
If you never tell a lie, you never need to remember what you said.
| | | | | Joined: Sep 2006 Posts: 3,596 'Bolter | | 'Bolter Joined: Sep 2006 Posts: 3,596 | I think it looks great Bart! | | | | | Joined: Sep 2001 Posts: 29,269 Bubba - Curmudgeon | | Bubba - Curmudgeon Joined: Sep 2001 Posts: 29,269 | It looks real nice.
Thanks for posting the photos.
| | | | | Joined: Sep 2006 Posts: 3,596 'Bolter | | 'Bolter Joined: Sep 2006 Posts: 3,596 | I did not realize they were that close, it makes me cry to think how many of these I have scrapped the last few years, probably 10-12! | | | | | Joined: Feb 2006 Posts: 649 'Bolter | | 'Bolter Joined: Feb 2006 Posts: 649 | The grille looks great, your truck looks great! Now I have to ask, why not use the top bar from the big grille? Phil | | | | | Joined: Dec 2005 Posts: 2,557 'Bolter | | 'Bolter Joined: Dec 2005 Posts: 2,557 | Your grille looks great.When using the big truck grille bars on the small truck grill frame work.Everything will fit fine except the top grille bar.It will look like it's smiling at you,modifying the two two side metal tabs will allow it to be bolted up without the smile.I have not done the modification,but have talked to people that have and the grilles look great.
Tim 1951 3100 Chevrolet1951 Chevrolet Suburban CarryallImage"A house is built with boards and beams. A home is built with love and dreams." "Look deep before you leap !!!" / "Everything is Everything" "If I say a mouse can pull a house, hitch him up"
| | | | | Joined: Dec 2011 Posts: 133 Wrench Fetcher | | Wrench Fetcher Joined: Dec 2011 Posts: 133 | The top bar from the big grill was damaged beond repair. This top bar I used from the 1/2 ton was in excellent shape. When I set the two next to each other they looked the same. I think this worked out good. The fender has four holes that match to the top bar. I dont think they would have matched to the big grill top bar. I may hold it up there and see just so I know for sure.
If you never tell a lie, you never need to remember what you said.
| | | | | Joined: Nov 2008 Posts: 544 Shop Shark | | Shop Shark Joined: Nov 2008 Posts: 544 | This is a timely post if ever there was one. I have 3 grills for my 3800. The one that came on it, and its pretty beat up. A chrome one that I bought that is not badly dented, but has some kinked and twisted bars and starting to rust, and a grill from a 6400 that is pristine. I wished and wanted that grill from the 2 ton to fit the one, but everything i read/heard/etc. said no. I see now that by swapping some bars around, this may work out.
Thanks! | | | | | Joined: Dec 2001 Posts: 14,522 Moderator: Welcome Centre, Southern Bolters, Legion Hall | | Moderator: Welcome Centre, Southern Bolters, Legion Hall Joined: Dec 2001 Posts: 14,522 | You can swap the same number bar from one to the other but each bar is different length than the other by about a 1/2 to 5/8". I learned the hard way....like I do most everything else! LOL | | | | | Joined: Apr 2003 Posts: 608 Shop Shark | | Shop Shark Joined: Apr 2003 Posts: 608 | Yes, They are Notched on the backside from 1 to 5 i/e top to bottom. top has 1 notch and bottom has 5. steve sr. | | |
| |