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Mod | | | Forums66 Topics128,049 Posts1,055,691 Members48,426 | | Most Online14,466 Apr 26th, 2026 | | AD Chevy Trucks Over 6,000 pictures Brad Allen has an awesome collection of Chevrolet factory pictures that he has set up from film strips. Check them out!
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on the Internet for over 30 years! and not clogged down with Ads! Again, thanks! | | | | Joined: Aug 2008 Posts: 22 New Guy | | New Guy Joined: Aug 2008 Posts: 22 | I have a 46 2 ton and it appears the hydrovac unit is missing, will the brake pedal be to heavy to stop the truck? should i get a new one? advice would be appreciated. thanks Matt | | | | | Joined: Nov 1995 Posts: 5,716 62401 | | 62401 Joined: Nov 1995 Posts: 5,716 | Hi Matt and welcome!
I think the answer to your question depends on what your intent is for the truck -- Are you intending to drive it loaded (heavy)) or just drive around in it as a fun truck (light)? If you plan on carrying loads, you may want to reinstall the hydrovac system. Short of completely upgrading the brakes, it may be your best and safest bet. The hydrovac units are available (rebuilt or kits). If you go that route, just be aware that using silicon brake fluid (DOT 5 here in the US) is not adviseable with the hydrovac system.
If you are mainly going to just drive the truck around for fun (i.e., light/empty) the brake system without the hydrovac system installed should be okay. I drive my '49 4400 around that way and the brakes were sufficient. Having the hydrovac installed on a trrck that will be driven relatively light will give you touchy brakes -- my '65 firetruck has hydrovac brakes and when I have no water in the tank (1,000 gallon capacity), I have to be careful on the brakes and have locked them up on more than one occasion -- which is sort of embarrassing ...
Good Luck!
~ John A kid raised on Hotwheels, Matchbox and Tonka cannot be reasonably expected to own only one vehicle as an adult. 1949 Chevrolet 3804In the Legacy Gallery | In the Gallery Forum1973 IH 1310 Dump1963 Kaiser M38A12001 International/AmTran RE3000 "Skoolie"2014 Ford E-350 4x4 (Quigley) | | | | | Joined: Feb 2006 Posts: 1,867 Shop Shark | | Shop Shark Joined: Feb 2006 Posts: 1,867 | I say this way to often, but the hydrovac will NOT make your brakes better. All it does is make the brakes easier to depress with your foot.
Jeff | | | | | Joined: Mar 2004 Posts: 6,214 'Bolter | | 'Bolter Joined: Mar 2004 Posts: 6,214 | matt d, Rustednuts is right... The Hydrovac only makes it easier on the driver. Chevrolet stated that if you have a hydorvac in the systen and put a test gauge in the brake line, when the gauge reaches 1000 psi the pedal is providing 35% of the effort and the Hydrovac is providing the other 65%. I like having the Hydrovac's in my trucks... Mike B  | | | | | Joined: Nov 2006 Posts: 247 'Bolter | | 'Bolter Joined: Nov 2006 Posts: 247 | If it had a hydrovac, I would put it back on. Some of the older ones didn't have that much for brakes to start with. Also we are driving at higher speeda and in more traffic these days. Jim | | | | | Joined: Nov 2009 Posts: 73 'Bolter | | 'Bolter Joined: Nov 2009 Posts: 73 | I had to temporarily disable by power booster on the 59 fire truck and its a bear to stop. Got to rebuild the hydro. | | | | | Joined: Sep 2001 Posts: 581 Shop Shark | | Shop Shark Joined: Sep 2001 Posts: 581 | Just to confuse this thread some more with a pet-peeve of mine . . . My '41 fire truck (either 1.5 or 2 ton - not sure which) has a factory-installed vacuum-assist canister for the brakes. In my mind, this is NOT the same as what everyone refers to as a "Hydrovac" - nor was it called such in the factory salesmen's book. Far less complicated, different principal, and different hook-up. Where a Hydrovac can be mounted anywhere on the truck, and just plumbed to the Master cylinder, the Vacuum-assist is a mechanical only deal, that must be mechanically attached to both the pedal and the master cylinder. No brake fluid ever goes to the vacuum assist unit, and it does NOT require "bleeding". One uses vacuum to push the brake fluid to the cylinders (hence the "hydro"), while the other just uses vacuum to help push the pedal. (gross over-simplification?) Anyway, this might affect your plans in terms of replacement of the missing unit. I'm guessing your truck, being the same model as mine-ish, may have had the vacuum assist, which mounts pretty much in-line with the master cylinder, just aft of it - if I remember correctly. Guessing a vac. assist would be harder to find. On the other hand, no reason a hydrovac couldn't be installed instead. How's that for muddying the waters?  -Michael | | | | | Joined: Dec 2010 Posts: 253 Shop Shark | | Shop Shark Joined: Dec 2010 Posts: 253 | Just to add my 2 cents sooner or later a situation will occur where you will want all the brakes you can get.......like when that 5 year old kid runs out in front of you.
Worst case scenario yes, but s*%^t happens.
1945 Chevrolet G 506 1.5 Ton Military 4X4 1967 Jeep Cj5 with 283 SBC
| | | | | Joined: Feb 2010 Posts: 476 'Bolter | | 'Bolter Joined: Feb 2010 Posts: 476 | 30 years ago I had a buddy that had a 56 Chevy school bus, the engine killed , he had no brakes and flew through a red light. There where probably other issues, but | | | | | Joined: Feb 2007 Posts: 190 Shop Shark | | Shop Shark Joined: Feb 2007 Posts: 190 | I have the hydrovac on mine, best brakes on any antique I have ever had. Been playing with antiques quite awhile, most older. But the 47's brakes work well, though still not compared to todays vehicles. I would use it, the more brakes you got the better :-) good luck with yours. | | | | | Joined: Aug 2008 Posts: 22 New Guy | | New Guy Joined: Aug 2008 Posts: 22 | Thanks for the response chaps. I would fit the hydrovac if I had one. I think I will just have to try it without and see how it goes. The truck is going to be driven unladen and probably for special occasions so will see what happens. Thanks Matt | | | | | Joined: Dec 2002 Posts: 2,549 'Bolter | | 'Bolter Joined: Dec 2002 Posts: 2,549 | If it originally had one on it, i'd definitely put one back. Too dangerous out there on the road not knowing for sure if you're going to get stopped in time, or not. I drove a 2 ton Chevy flatbed around for a week, or so with a bad hydrovac, & had several close calls. It does make a big difference. | | | | | Joined: Aug 2008 Posts: 22 New Guy | | New Guy Joined: Aug 2008 Posts: 22 | Does anyone know where to get one from. I presume mine had one because i have a pipe from the inlet up and across the baulkhead then down to the passenger side underseat area. I dont know were they were fitted does anyone know or have photos. Cheers Matt | | | | | Joined: Dec 2002 Posts: 2,549 'Bolter | | 'Bolter Joined: Dec 2002 Posts: 2,549 | Check with Alretta Truck Parts. (508)788-9409. Ask for Geoff. | | | | | Joined: Feb 2006 Posts: 1,867 Shop Shark | | Shop Shark Joined: Feb 2006 Posts: 1,867 | You should also be able to get them from your local parts store. I don't know what the cost would be without the core charge for trade in, but at least you could pick one up locally.
Just make sure you get the right size. Too small and it won't make much of a difference. Too big and it won't work until you have the brakes 2/3rds to the floor.
Jeff | | | | | Joined: Aug 2008 Posts: 22 New Guy | | New Guy Joined: Aug 2008 Posts: 22 | hi rustednuts, im in the uk and i dont think my supplier will have a clue wht im talking about. Does anyone know what size I should have on a 160" 2 ton 46 stakebed then. without the original im lost.
Spanky where abouts is alretta truck parts, if i put the international dialing code in is 508 the state dial code?? Thanks Matt | | | | | Joined: Feb 2006 Posts: 1,867 Shop Shark | | Shop Shark Joined: Feb 2006 Posts: 1,867 | Hi Matt, Duh... I didn't even see that!  Jeff | | | | | Joined: Aug 2008 Posts: 22 New Guy | | New Guy Joined: Aug 2008 Posts: 22 | Jeff, do you know what size I would need?? Thanks Matt | | | | | Joined: Dec 2002 Posts: 2,549 'Bolter | | 'Bolter Joined: Dec 2002 Posts: 2,549 | Alretta Truck Parts is located in Framingham, Massachusetts (508)is the State area code. | | | | | Joined: Aug 2008 Posts: 22 New Guy | | New Guy Joined: Aug 2008 Posts: 22 | cheers spanky !! Alretta Truck Parts is located in Framingham, Massachusetts (508)is the State area code. | | | | | Joined: Feb 2006 Posts: 1,867 Shop Shark | | Shop Shark Joined: Feb 2006 Posts: 1,867 | Matt,
Let me look through my books and see if I can come up with some numbers.
Jeff | | | | | Joined: Feb 2006 Posts: 1,867 Shop Shark | | Shop Shark Joined: Feb 2006 Posts: 1,867 | Matt, I think you would be fine with a 1 1/2 to 2 ton sized unit. Unfortunately I do not know what the exact sizes are. The 2 1/2 ton sizes (GMC only, since I don't think Chevy made anything bigger than 2 ton in '46) and up look identical without perspective, but they are bigger when you set them side by side and I would be leary using one of them.
One I've seen was about 1" wider but the same length canister. Another was several inches wider and longer in the canister. All looking identical without a size perspective.
These things have been used in a ton of makes and models of cars, trucks, forklifts etc., all over the world. Lots of models out there...
Jeff | | | | | Joined: Dec 2003 Posts: 1,144 'Bolter | | 'Bolter Joined: Dec 2003 Posts: 1,144 | you might try classic spares. www.classic-parts.co.uk they advertise brake and clutch parts, located kenton, Devon. past parts ltd. [email protected]Have you checked local newstands for Classic and Vintage Commercials or Heritage Commercials they may have useful leads. Jim Carter Also sells Hydrovacs www.oldchevytrucks.com but he requires a core or core charge will apply.
Last edited by kb3csw; 04/24/2012 10:18 PM. Reason: can't spell
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