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Joined: Apr 2009
Posts: 349
N
'Bolter
'Bolter
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Joined: Apr 2009
Posts: 349
One of the wires to the generator in my truck was broke off. I couldn't get the bolt off where the connection went, so I pulled the generator off. The copper wire inside the generator was broke that connected to the bolt. I think my turning the bolt, twisted it until it broke inside. I assume I can splice in some additional copper wire. However the plastic piece the keeps the bolt from turning is all but gone. Any ideas on fixing this? Can the platic piece be replaced? Thanks for any advice from any of you who have had fun with this similar issue.


1956 Chevy 3100 Stepside Shortbox
In the Stovebolt Gallery
More pix on Photobucket
Joined: Apr 2009
Posts: 349
N
'Bolter
'Bolter
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Joined: Apr 2009
Posts: 349
Sorry about the misprint in the title, this is on my 59 Apache. I guess I shouldnt be typing in the dark!


1956 Chevy 3100 Stepside Shortbox
In the Stovebolt Gallery
More pix on Photobucket
Joined: Feb 2004
Posts: 29,795
H
Kettle Custodian (pot stirrer)
Kettle Custodian (pot stirrer)
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Joined: Feb 2004
Posts: 29,795
Find a piece of rubber fuel or vacuum hose the right size to be a snug fit in the hole in the generator housing to insulate the bolt from the housing, then use a thin plastic or rubber washer above and below the housing to keep the bolt from making contact with the generator. You might have to drill out the inside of the hose a little to make the bolt fit. Another approach would be to use a piece of electrical heat-shrink tubing to insulate the shank of the bolt as it passes through the housing.
Jerry

Last edited by Hotrod Lincoln; 07/18/2010 4:59 AM.

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Joined: Dec 2004
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Shop Shark
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around here, there are a couple generator/starter/alternator rebuild shops. They can supply you with a new post, or replace it for you.

Joined: Apr 2005
Posts: 82
R
Wrench Fetcher
Wrench Fetcher
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Joined: Apr 2005
Posts: 82
Also look to Danchuk Maunfacturing. They have a generator rebuild kit which includes posts, bearings and brushes. Might as well do all the maintenance sinc you have it off the truck anyway.

Their part number is #1843.



Richard
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'Bolter
'Bolter
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Thanks for the advice everyone. It is back on the truck and turned out great.


1956 Chevy 3100 Stepside Shortbox
In the Stovebolt Gallery
More pix on Photobucket

Moderated by  Phak1, Woogeroo 

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