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Mod | | | Forums66 Topics128,072 Posts1,055,906 Members48,429 | | Most Online14,466 Apr 26th, 2026 | | AD Chevy Trucks Over 6,000 pictures Brad Allen has an awesome collection of Chevrolet factory pictures that he has set up from film strips. Check them out!
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on the Internet for over 30 years! and not clogged down with Ads! Again, thanks! | | | | Joined: Mar 2007 Posts: 55 'Bolter | | 'Bolter Joined: Mar 2007 Posts: 55 | Want to remove the barn doors for paint prepwork. Should doors be removed from hinges and hinges left in body. This method seemed to work well with the side doors. Or should should I just work on them on the truck and avoid any alignment problems later as these back doors look like they might take awhile to get ligned up again.
Thanks, Paul | | | | | Joined: Sep 2001 Posts: 29,269 Bubba - Curmudgeon | | Bubba - Curmudgeon Joined: Sep 2001 Posts: 29,269 | There is almost no alignment adjustment for those 47-55 panel rear doors (in comparison to the side doors).
| | | | | Joined: Jul 2001 Posts: 3,887 Cruising in the Passing Lane | | Cruising in the Passing Lane Joined: Jul 2001 Posts: 3,887 | one way to deal with door alignment for removal is to lightly scribe a line on both sides of the hinge where it meets the door and meets the body - reinstall so those scribe marks line up and you're most of the way home
Bill | | | | | Joined: Mar 2005 Posts: 31 Wrench Fetcher | | Wrench Fetcher Joined: Mar 2005 Posts: 31 | I drill a 1/8in. hole in two places on the hinge and take the door off & do the work. Now you can put the doors back on & put 1/8 in. dill bits back in the holes and it is back where it was. | | | | | Joined: Mar 2003 Posts: 1,132 Shop Shark | | Shop Shark Joined: Mar 2003 Posts: 1,132 | It took me a full week to install and line up the barn doors on my 49 sub. Squeeze and jos48chevy have a couple of good ideas. If I had to do it over again I would not have taken the doors off. They were a real pain to get lined up and to get equal gaps all around. I must have had them on and off a dozen times before I was happy with the fit.
Weeds | | | | | Joined: Mar 2007 Posts: 55 'Bolter | | 'Bolter Joined: Mar 2007 Posts: 55 | I hope there is some adjustment as the doors hang right now the doors open and close just fine. But the middle gap at the top is about an 1/8 of an inch, where on the bottom middle it is a 1/2 inch plus.
Looking a little closer I think I will try and remove doors with hinges attached from the body as door bolts are recessed and might be a pain to remove/replace.
The 1/8 drill reference is a great idea but these hinges are in the middle of a 2 inch +/- door body and if not drilled to the nuts would be counter productive.
Thanks, Paul | | | | | Joined: Mar 2007 Posts: 55 'Bolter | | 'Bolter Joined: Mar 2007 Posts: 55 | Just read Weeds post maybe best to leave them on.
Thats why I love this site plenty of "been there done that advice"
Thanks Paul | | | | | Joined: Dec 2001 Posts: 14,522 Moderator: Welcome Centre, Southern Bolters, Legion Hall | | Moderator: Welcome Centre, Southern Bolters, Legion Hall Joined: Dec 2001 Posts: 14,522 | My doors looked like they had been ground up to make Hash out of them. Fit poorly, looked even worse. The body man did the best he could but in the end he had to cut some on the bottom and actually welded a small strip to the edge of the door to make the gaps look decent. They ended up looking good but it took a lot of work. These get backed into docks, things slide back into the doors and its just a pain.... not to mention what other folks came up with to get them to close. Sometimes I wish I had never seen this panel..... but now that there is some paint,and DOORS, on it I think I've changed my mind 
Last edited by Achipmunk; 03/08/2010 12:23 AM.
| | | | | Joined: Nov 2001 Posts: 1,517 'Bolter | | 'Bolter Joined: Nov 2001 Posts: 1,517 | Hang in there Weeds and Chipmunk. I took the rear doors off my panel twice,, each time was a sunnabich to get them back right, but with enuf time,walking away,coming back in a different mood, and lotsa cold beers handy,and friends helping,they ended up correct each time. | | | | | Joined: Apr 2005 Posts: 381 Shop Shark | | Shop Shark Joined: Apr 2005 Posts: 381 | Leave the hinges on the barn doors when removing the doors from your panel truck or suburban. The only adjustment to these barn doors for alignment is by heating the hinge with a torch and bending it. But first, have several cold beers before attempting this procedure! Good luck! | | | | | | ZooKeeper Unregistered | | ZooKeeper Unregistered | One way I adjusted the door gaps was by taping thin washers to the hinge between the hinge and the body. This will bring the gap together in between the middle of the doors..Joe | | | | | Joined: Sep 2001 Posts: 29,269 Bubba - Curmudgeon | | Bubba - Curmudgeon Joined: Sep 2001 Posts: 29,269 | Thanks for the tip, Zookeeper. I'll be trying it soon.
| | | | | | ZooKeeper Unregistered | | ZooKeeper Unregistered | Thanks for the tip, Zookeeper. I'll be trying it soon. Most likely you'll only need to add one washer to the most inner bolt to kick the hinge & door inward a bit. I played around w/mine with to bolts loose trying to figure out the adjustment. Having the front two loose and the back one looser the door hinge kicked the doors in enough to close the gap up...joe | | | | | Joined: Feb 2009 Posts: 95 Wrench Fetcher | | Wrench Fetcher Joined: Feb 2009 Posts: 95 | Fellow Burb-ites, I had the same issue with my doors but I cheated and tack welded a washer on the jamb side of the hinge at the innermost hole to pull the top over or the bottom to aline the doors.The rubber covers the hinge hole and a 1/8" really made a difference. If all else fails get a bigger hammer! Remember measure twice-cut once or get a new blade for your sawzall.
Sully
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