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| | | Forums66 Topics128,046 Posts1,055,618 Members48,426 | | Most Online14,466 Apr 26th, 2026 | | AD Chevy Trucks Over 6,000 pictures Brad Allen has an awesome collection of Chevrolet factory pictures that he has set up from film strips. Check them out!
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For helping keep this great
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on the Internet for over 30 years! and not clogged down with Ads! Again, thanks! | | | | Joined: Sep 2006 Posts: 1,997 Big Bolt Forum Co-moderator | | Big Bolt Forum Co-moderator Joined: Sep 2006 Posts: 1,997 | I know when sometime along the way I will have to replace the 59 year old wires in my 49 two ton. There is missing covering and some corrossion. I did a search on the site for info, but didn't find out much. I did find a post that said that the light trucks and the heavy trucks were the same except for the tail lights and license plate light of course. I looked at some of the on line parts sources and the wiring harness ranges from about $130 to as much as $600, but not a lot of info. Not sure what you get for your money. Anyone buy a harness they would recommend or did you just replace the wires individually yourselves? Not going to buy it too soon, but lining up sources. A day without laughter is a day wasted- Charlie Chaplin When wrestling a grizzly bear, you have to keep at it until the bear gets tired, not when you get tired. 1948 Chevy 2-Ton | | | | | Joined: Jul 2006 Posts: 584 'Bolter | | 'Bolter Joined: Jul 2006 Posts: 584 | Hey Super,
I ran a post lately in the electrical area called "original connectors". Check it out. I went in there (one of the last links suggested) looking for connectors and I think I'm just going with a harness. They were highly recommended by stovebolters, and they have harnesses for the biguns. My needs are COE and they even have harnesses for them...very cool. Anyway, a bit of money, but considering the time to figure it all out and buy materials, I'm leaning that way. | | | | | Joined: Dec 2003 Posts: 2,733 Shop Shark | | Shop Shark Joined: Dec 2003 Posts: 2,733 | I used EZ Wire with great results. Clearly marked, easily installed, nice fuse panel, good destructions and the best price I could find. Some of the suppliers are nuts about what they think their wiring is worth. Use these guys. www.ezwire.com and you won't be sorry. | | | | | Joined: Jun 2005 Posts: 116 'Bolter | | 'Bolter Joined: Jun 2005 Posts: 116 | 53moneypit, Is that link correct? Where is the info? | | | | | Joined: Nov 2004 Posts: 2,402 Former Workshop Owner | | Former Workshop Owner Joined: Nov 2004 Posts: 2,402 | I agree, that link doesn't look correct.
I was planning on just making my own. It shouldn't be that difficult for '41 & 42 trucks. I will need 2 for sure maybe even 3, so I am going to try it myself. The money that I save can be used on other parts.
On the other hand, my goal is not original-like restoration, but more rebuilt in an orderly way. I want to drive mine, and use them as trucks.
John
~ J Lucas 2006 GMC Envoy 4.2 I6 2023 Ram 2500/Cumins 6.7 I6 2010 Jeep Grand Cherokee (Wife’s) 2002 Silverado 2500 Gas 6.0 1941 Chevy 1/2-Ton 1942 Chevy 1.5-Ton SWBIn the Gallery My Flicker Photos! | | | | | Joined: Dec 2003 Posts: 2,733 Shop Shark | | Shop Shark Joined: Dec 2003 Posts: 2,733 | It isn't working for me either but earlier it did. You can find it if you use the search feature and enter the key words "EZ Wire". I pulled out my old invoice but nothing listed for a website on it. They are in FL. | | | | | Joined: Feb 2002 Posts: 12,029 Cruising in the Passing Lane | | Cruising in the Passing Lane Joined: Feb 2002 Posts: 12,029 | | | | | | Joined: Dec 2005 Posts: 4 Junior Member | | Junior Member Joined: Dec 2005 Posts: 4 | I purchased one from Jim Carter for a 47 pickup and used it on my 47 2 ton and it worked just great and it came with good instructions.You will have to lengthen the tailight and horn wire. Other than that no problem.
Dennis
| | | | | Joined: Sep 2006 Posts: 1,997 Big Bolt Forum Co-moderator | | Big Bolt Forum Co-moderator Joined: Sep 2006 Posts: 1,997 | Thanks for the information. I have bookmarked those companies. Question to 53Moneypit. I have never rewired a car and went to the EZWIRE site. Did you just phone them up, and tell them what vehicle you had and they made up a harness or is it a generic harness (if there is such a thing) that you adapt to your vehicle? I didn't see any catalogue for year and model like some of the other companies. A day without laughter is a day wasted- Charlie Chaplin When wrestling a grizzly bear, you have to keep at it until the bear gets tired, not when you get tired. 1948 Chevy 2-Ton | | | | | Joined: Feb 2002 Posts: 12,029 Cruising in the Passing Lane | | Cruising in the Passing Lane Joined: Feb 2002 Posts: 12,029 | Super - EZ and similar [Painless], are pretty generic harnesses - I'd strongly recommend you get a harness specifically for your year from one of the places that do repro OEM harnesses, available thru any of the vendors that carry 48 parts - you could prolly even get a good one from the Old Car Centre in Langley (604) 888-4412 - a harness designed to physically fit your truck will be MUCH easier to deal with, and you don't need a 12 - 21 circuit hot rod harness for an old truck with near zero acessories!!
Bill | | | | | Joined: Sep 2006 Posts: 1,997 Big Bolt Forum Co-moderator | | Big Bolt Forum Co-moderator Joined: Sep 2006 Posts: 1,997 | Thanks. That's that clears it up for me. But where do I plug in my espresso machine? This is the west coast. I don't mind paying for a good product, that a beginner can install in his lifetime. A day without laughter is a day wasted- Charlie Chaplin When wrestling a grizzly bear, you have to keep at it until the bear gets tired, not when you get tired. 1948 Chevy 2-Ton | | | | | Joined: Feb 2002 Posts: 12,029 Cruising in the Passing Lane | | Cruising in the Passing Lane Joined: Feb 2002 Posts: 12,029 |  the espresso machine hooks to the solar panel on the roof! the cheaper OEM style harnesses are made with modern type plastic coated wire and vinyl tape, meant to be as functional as new and last - the most expensive ones are made with the old style cloth covered wires and impregnated [with something] cloth tape, meant to pass judging at the shows as "original" - either is pretty straight forward to install ... the hot rod harnesses can be headaches, and you have a bunch of useless wires in the way, like ones for AC, electric cooling fans, overdrive, electric windows, etc Bill | | | | | Joined: Dec 2003 Posts: 2,733 Shop Shark | | Shop Shark Joined: Dec 2003 Posts: 2,733 | Generic isn't the word but universal is. No Super, it is not made for any specific vehicle but for the number of circuits you need. And frankly if you can't install it then you should have someone else do it anyway, it's that Easy...no pun intened. And you should get one with all those extra circuits since you never know what you may want to do in the future so I am at complete odds with red58. Best bet for the money, modern, well made, well planned, well..it's just EZ. | | | | | Joined: Jul 2006 Posts: 584 'Bolter | | 'Bolter Joined: Jul 2006 Posts: 584 | I need several also. I'm thinking about getting one new then reproducing as many as I need before installing it. | | | | | Joined: Sep 2006 Posts: 1,997 Big Bolt Forum Co-moderator | | Big Bolt Forum Co-moderator Joined: Sep 2006 Posts: 1,997 | Hey, Tomcoe, that is smart. Just make sure the one you are using for a template is perfect! A day without laughter is a day wasted- Charlie Chaplin When wrestling a grizzly bear, you have to keep at it until the bear gets tired, not when you get tired. 1948 Chevy 2-Ton | | | | | Joined: Dec 2002 Posts: 3,439 Moderator - The Electrical Bay | | Moderator - The Electrical Bay Joined: Dec 2002 Posts: 3,439 | I decided to build my own wiring harness.. so, now i've got about 40 hours and in excess of $200 wrapped up in a $50.00 harness... and i still need to work on it..
Another quality post. Real Trucks Rattle HELP! The Paranoids are after me!
| | | | | Joined: Dec 2004 Posts: 52 'Bolter | | 'Bolter Joined: Dec 2004 Posts: 52 | Hey Super55, I'm currently working on the wiring in my '53 6400. There's definitely some difference in wiring even between the big trucks. My '49 4400 parts truck had 5 fuses & a pop off cover. My 6400 has only 2 fuses & no cover.
Anyway, I'm only replacing the wires from the firewall foreward for now, but doing one wire at a time is pretty easy. most of the wires connect to 3 things. The headlight switch (underdash) The high / low beam switch (in engine bay) or the brake switch (in engine bay). The generator has it's 3 wires that connect to the regulator. I found the wiring under the dash was still in fine condition, since it's been protected all these years. I recommend removing the drivers fender & well (of course when I did that, I ended up completely detailing the entire front end).
I'm not knocking 53moneypit or the other guys, just a different option. All at once with a new harness is a good way to go, but certainly a bigger job.
I have pictures if youre interested Rick.
PS. so far the only cost I've incurred are the connectors, solder & shrink wrap, as I've been recylcling wires from some harnesses I had lying around that came from other vehicles I've stripped. | | |
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