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Joined: Oct 2012
Posts: 182
S
'Bolter
'Bolter
S Offline
Joined: Oct 2012
Posts: 182
I need to replace the coil wire inside the armored sheath in the ignition switch assembly from a 1941 Chevy.

I disassembled the switch by prying back the three tabs holding the switch body together. This revealed a bakelite block with the switch contacts on the front and the wire connection and terminal studs on the back.

How do you remove the bakelite block to access the wire connection?

Joined: Aug 2005
Posts: 6,377
T
Ex Hall Monitor
Ex Hall Monitor
T Offline
Joined: Aug 2005
Posts: 6,377
The Filling Station sells a rebuild manual that should answer your questions.


Save a life, adopt a senior shelter pet.
The three main causes of blindness: Cataracts, Politics, Religion.
Name your dog Naked so you can walk Naked in the park.
Joined: May 2005
Posts: 8,878
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G Offline
Joined: May 2005
Posts: 8,878
I don't have the books handy today but earlier in the week I was looking for info on another ignition related issue. In several of my old books they explained the system you're asking about and how to service it.
Do you have an old Motors Repair manual, or any other old automotive books that tend to cover more than just one manufacturer?
If you can't turn up anything I can try to search again.

Grigg


1951 GMC 250 in the Project Journals
1948 Chevrolet 6400 - Detroit Diesel 4-53T - Roadranger 10 speed overdrive - 4 wheel disc brakes
1952 Chevrolet 3800 pickup
---All pictures---
"First, get a clear notion of what you desire to accomplish, and then in all probability you will succeed in doing it..." -Henry Maudslay-
Joined: Apr 2007
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'Bolter
'Bolter
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Joined: Apr 2007
Posts: 1,038
I had to replace the wire on my truck and as I recall, once you have opened the switch case, the bakelite block just pushes out from the back. The armored cable is just pressed into the back of the switch body and you have to remove that first. Then you can push the bakelite block out from the back where the wire exits. Perhaps a little WD40 will help loosen things up.

Kent


1937 Chevy 1/2 ton
1942 Chevy 1/2 ton
1947 Diamond T Model 509
1951 Chevy 1/2 ton
1950 Chevy COE Model 5700 ~ "Barney" ~ And more pix
Joined: Oct 2012
Posts: 182
S
'Bolter
'Bolter
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Joined: Oct 2012
Posts: 182
Originally Posted by Lightholder's Dad
...once you have opened the switch case, the bakelite block just pushes out from the back.

This is in fact correct. There are three divots on the metal housing (that I did not initially notice due to corrosion) to retain the bakelite block. But with some force, I was able to press the bakelite block past the divots without damage.

Thanks for the replies.

Joined: Sep 2010
Posts: 122
R
Shop Shark
Shop Shark
R Offline
Joined: Sep 2010
Posts: 122
When I repaired mine, I used a Dremmel with a grinding wheel and carefully ground away the divots to get the bakelit block out, then after assembly filled the "slots" with a small amount of J B weld and sanded smooth.

Joined: Oct 2012
Posts: 182
S
'Bolter
'Bolter
S Offline
Joined: Oct 2012
Posts: 182
That was a good idea. Sounds a lot less risky than forcing the bakelite block out.


Moderated by  Jon G, Rusty Rod 

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