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Joined: Apr 2010
Posts: 10
5
New Guy
New Guy
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Joined: Apr 2010
Posts: 10
I am getting ready to put my 55 235 back together and realized that there is one of the three flywheel alignment dowels missing. It was missing when I took it apart, might explain the oily clutch. Does anyone know where to get on of these or the length and OD of the dowel? Not sure if I can get them out without damaging them.

Also my machine shop misplaced 2 of the 3 lock clips for the flywheel bolts. It sounds like people prefer locktite now. Do I use a thin washer with locktite if the clips are not found?

Thanks,
Mike

Joined: Feb 2004
Posts: 29,850
H
Kettle Custodian (pot stirrer)
Kettle Custodian (pot stirrer)
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Joined: Feb 2004
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I like the very thin snowflake-shaped lockwashers for flywheel bolts, particularly if you can find the ones with smooth outer edges and the teeth pointing inboard. A drop or two of blue LocTite can't hurt, whether or not lockwashers are used. Be sure all the holes are filled, or you'll get oil leakage from the crankcase into the clutch housing.
Jerry


"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln
Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt!
There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway
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Joined: Apr 2010
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The best I can measure without calipers, it is 3/8" and sticks out 3/8". I am going to try to find some dowel pins at a hardware store and see if they will press fit.
Thanks for the bolt info...
Mike

Joined: Dec 2001
Posts: 14,522
Moderator: Welcome Centre, Southern Bolters, Legion Hall
Moderator: Welcome Centre, Southern Bolters, Legion Hall
Joined: Dec 2001
Posts: 14,522
Mike, our Ace Hardware store has those washers Jerry is talking about with teeth pointing inward. Maybe yours will to...or some hardware close by.


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Ask your helpful hardware man for "internal star washers", or "internal serrated washers".

Joined: Sep 2006
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If you can't find dowels ready sized, many hardware stores sell plain steel rod in the size you need. Just saw off the length and smooth any burrs. Make sure its a tight fit too.


Drew
Joined: Feb 2004
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Use a worn-out 3/8" drill bit, and cut a piece off the drive shank with a cutoff wheel in a die grinder or a small angle grinder. If it's a press fit, you're in business. A close slip fit can be tightened up by hammering one end of the pin a little bit oval, and adding some red LocTite to the assembly. The drill rod isn't hardened as much on the shank end so it's tough, but not brittle like the cutting edges.
Jerry



"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln
Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt!
There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway
Love your enemies and drive 'em nuts!
Joined: Apr 2010
Posts: 10
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I went to a transmission shop and they had a few used pins close to the size I needed. I picked up two dowels and the washers for $5. One of the pins was a hammer fit. Thanks for the ideas.
Mike

Joined: Mar 2011
Posts: 58
C
New Guy
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Joined: Mar 2011
Posts: 58
A reputable machine shop will have the dowels on the shelf. Especially ones that resurface flywheels.... I lose them all the time... hehe

CT


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