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#235806 06/17/2007 10:55 PM
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I tried something Zoo Keeper posted for someone wanting to get a rusty master cylinder cleaned up. It is the first time I heard of electrolysis. I took a 5 gallon bucket,some PH balancer from the pool store and my battery charger and tried it out. My heater core case & blower motor housing had been home for field mice for years when I got my truck. The inside was rusted pretty badly. I have tried D-Rust-it on some other parts and it works great, but is a little expensive for me.So I tried electrolysis on my heater box.Four hours in the bucket and it came out coated with crud. I wire brushed it for about 60 seconds and hit it with the garden hose.I was amazed. It was completely clean of rust,old paint,everything. I told my wife I was going to push the whole truck into the pool & derust it. She said if I do I will never live to see how it worked. grin
Thanks Zoo Keeper for a cheap way to clean my rusty parts. smile


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The person who has nothing for which he is willing to fight, nothing which is more important than his own personal safety, is a miserable creature and has no chance of being free unless made and kept so by the exertions of better men than himself." - John Stuart Mill (1806 - 1873)

#235808 06/18/2007 1:07 AM
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I have to admit I was skeptical about electrolysis until I tried it a few months back. Items I would have trashed in the past now get reused after spending some time in a bucket.

#235809 06/18/2007 2:40 AM
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how does this setup work exactly?

I'd like to read zoo keepers post...

-W

#235810 06/18/2007 3:06 AM
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Electrolysis worked great for me. I permanently removed all the unwanted hair from my Stovebolt. Except for the rust it's now as smooth as a baby's behind.


Mike
------
1958 Chevy 3200 Fleetside
1958 GMC 100 Wideside
------
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#235811 06/18/2007 3:26 AM
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I have used a 12 volt battery charger and a rubbermaid container to derust many parts. Washing soda and water worked great for me.

I used about 10gallons of water to about 2 cups of soda. Connect the positive electrode to a piece of steel, larger seems better. (re bar or just flat bar). Connect the negative electrode to the piece to be derusted. (DO NOT CONNECT THE POSITIVE TO THE PART. THE ANODE IS CONSUMED DURING THE PROCESS). Let it sit for several hours or days in the bath depending on the level of rust and you will have a clean part.

Note: a byproduct of this process is a small amount of hydrogen gas. I keep my electrolysis bath in a ventilated area.

Rich

Rich


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#235812 06/18/2007 3:29 AM
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I think there is something in the tech tips that explains the process.

I know I read it soemwhere If i find it I will post.


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#235813 06/18/2007 3:30 AM
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Tech tip under Rust removal


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#235815 06/18/2007 4:25 AM
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Thanks for the tech tip Joe. I used rebar for my positive connection. After reading your link I am glad I didn't use stainless steel. Sounds like it turns to bad stuff.


1957 Chevrolet 1/2-ton Stepside LB in the Gallery
My Photobucket shots

The person who has nothing for which he is willing to fight, nothing which is more important than his own personal safety, is a miserable creature and has no chance of being free unless made and kept so by the exertions of better men than himself." - John Stuart Mill (1806 - 1873)

#235816 06/18/2007 12:12 PM
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Here is another link that explains the process. Looks like it is mostly the same info shown in the previous links.

http://users.eastlink.ca/~pspencer/nsaeta/electrolysis.html


1940 Chev pickup

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#235817 07/07/2007 10:58 PM
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Thought I would post some before & after pictures if anyone wanted to see how good it works. Glove box door soaked, wire brushed for 60 seconds & sanded with 320 for about 60 seconds. The air vent was about the same. I hope the pictures attach.

http://i128.photobucket.com/albums/p199/johnmarkp/7-7-07004.jpg

http://i128.photobucket.com/albums/p199/johnmarkp/gloveboxdoor004.jpg

http://i128.photobucket.com/albums/p199/johnmarkp/gloveboxdoor001.jpg

http://i128.photobucket.com/albums/p199/johnmarkp/7-7-07001.jpg

http://i128.photobucket.com/albums/p199/johnmarkp/gloveboxdoor006-1.jpg


1957 Chevrolet 1/2-ton Stepside LB in the Gallery
My Photobucket shots

The person who has nothing for which he is willing to fight, nothing which is more important than his own personal safety, is a miserable creature and has no chance of being free unless made and kept so by the exertions of better men than himself." - John Stuart Mill (1806 - 1873)

#235818 07/08/2007 12:12 PM
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Works great. I did my running boards, Built a box large enough for them and lined it with a heavy mil plastic.

#235819 07/08/2007 4:10 PM
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ttttt I'd sure like to see some pics of that if ya took any. Something with that much surface area I would think would take an awful long time to clean up with a trickle charger. Here I would think that a power supply that could supply a large amount of current would be in order.

I bought a gallon (makes 10) of D-Rust-it concentrate and mixed it up in a rubbermade box. In the dip for a couple of hours and it really does work well. I need to figure out how to heat it up thought to speed up the process.
Denny Graham
Sandwich, IL


Denny G
Sandwich, IL
#235820 07/08/2007 4:49 PM
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Quote
Originally posted by Alan's 57:
Thought I would post some before & after pictures if anyone wanted to see how good it works.
Wow that came out great! Wonder if there is a way I can do that with my grill. Thing is straight but the grate part is all rusted.

Need to get the McGeyver husband on that one.


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#235821 07/08/2007 7:27 PM
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Lori, Have McGeyver build a box out of plywood or something,and as tttt8 said, line it with a heavy plastic so it will hold water & drop in the grill. Please read the links above on how to do it & what not to use.What I read is stainless steel is very bad to use.
I have also used D-Rust-It and agree,it works very good too.


1957 Chevrolet 1/2-ton Stepside LB in the Gallery
My Photobucket shots

The person who has nothing for which he is willing to fight, nothing which is more important than his own personal safety, is a miserable creature and has no chance of being free unless made and kept so by the exertions of better men than himself." - John Stuart Mill (1806 - 1873)


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