The Stovebolt Site Forums The Shop Area Paint and Body Shop Doors Door rust

This was hidden under a lot of bondo. The seal retainer and seal were covered and it was pretty ugly. I'm thinking a small patch that will be mostly hidden under retainer. My welding is getting better but it's still not pretty. I'm still a beginner, and advice would be awesome.

The outside bottom still looks solid, no bondo or bubblingbof the paint.

Very likely, there will be internal pits on the outside skin. You may burn thru when welding at the seam, but you should be able to get it fixed up. You should consider sandblasting first before attempting repair. That will show the true nature of the rust extent.
I don't know of an inner door patch available, which would be your best option if you can find one.

Good luck.

Good place to do patch practice, too, as the area can't be seen unless the door is open.

I was thinking the same thing lol

Try to do your butt weld at one of the lateral folds in the bottom of the door. This will help control warping.