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Joined: Nov 1995
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Just in time for the holidays! The enclave of East Coast Engine Pooh Bahs, Wizards, Potentates, Satraps and Viziers met over a series of weekends this Fall to perform and document a complete rebuild of a Chevrolet 261 engine. We have turned this into a fairly detailed Tech Tip on the 261 engine rebuild process. NOT as a replacement of, but an addition *to* the engine shop manual (which is included with the Tech Tip, by the way).

So, big thanks to the ODSS Engine crew and especially to Hotrod Lincoln (Jerry) and DJ! Editorial assistance provided by 3B, Wrenchbender, AmtrakJoe and 48BigTrucks. Grab some eggnog and your notebook, curl up next to the fire and enjoy our

Chevrolet 261 Rebuild

Merry Christmas
John
Attachments
title.jpg (174.39 KB, 445 downloads)


~ John

A kid raised on Hotwheels, Matchbox and Tonka cannot be reasonably expected to own only one vehicle as an adult.

1949 Chevrolet 3804
In the Legacy Gallery | In the Gallery Forum
1973 IH 1310 Dump
1963 Kaiser M38A1
2001 International/AmTran RE3000 "Skoolie"
2014 Ford E-350 4x4 (Quigley)
Joined: Oct 2016
Posts: 916
N
'Bolter
'Bolter
N Offline
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Posts: 916
Wow, very nice Tech Tip....wish I had that when I assembled my 261!


~ Dave
1950 Chevrolet 3600 3/4-ton with 261 engine & T5 Transmission
Joined: Nov 2011
Posts: 155
B
'Bolter
'Bolter
B Offline
Joined: Nov 2011
Posts: 155
I heard a Rumor this happened,, pictures are proof !,hahaha,, too cool!


I have a 55 second gen!,, work in progress
1963 long bed step side driver
Just a guy who digs old trucks!
Joined: Aug 2001
Posts: 3,608
2
Moderator
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Posts: 3,608
Good job guys!
Almost all those tips can be used on all engines.

Don


1967 GMC 9500 Fire Ladder Truck
"The Flag Pole"
In the Stovebolt Gallery
1946 2-Ton grain truck
1946 3/4-ton pickup,
1953 1-ton pickup
1957 1-ton flatbed dually,
1954 Pontiac Straight Eight
Of all the things I've lost in my life, I miss my mind the most!
Joined: Feb 2013
Posts: 614
5
'Bolter
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darn! nice job and an awesome read everyone!! Especially when I should be working! grin
Take care!
Jim


~ Jim Schmidt, Bucks County, PA
1953 Chevrolet 3804 1-ton
In the DITY Gallery
Joined: Dec 2013
Posts: 794
Former BMW Rider
Former BMW Rider
Joined: Dec 2013
Posts: 794
Wow, that's an excellent Tech Tip! I'm sure there will be plenty of Stovebolters referencing it for a very long time.

Thanks for sharing!! thumbs_up

By the way, how much does Jerry charge for house calls?


Andy

His: 1947 Chevrolet 3104
Hers: 2008 American Saddlebred

"I proudly Stand for the Flag and Kneel for the Cross" Unknown
Joined: Jan 2012
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T
'Bolter
'Bolter
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I couldn't see one beer in the making of that tech tip amazing knowing the crew in the production


57 3200 pickup 265 V8 with service tray
Joined: Aug 2004
Posts: 1,418
ODSS Lawman
ODSS Lawman
Joined: Aug 2004
Posts: 1,418
This was a fun project. I learned a ton. Thanks again Jerry for sharing your wealth on knowledge.

Rest assured Tim, plenty of beer was consumed, after all the business was addressed!


SWEET
Sergeant At Arms: Old Dominion Stovebolt Society
BUNS?!?!?!Where we're going, we don't need no buns.....
1950 GMC 450
1951 Chevy 1/2-Ton
The GreenMachine
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H
Kettle Custodian (pot stirrer)
Kettle Custodian (pot stirrer)
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Thanks to everyone involved for all the help and encouragement! Normally, I'd join in the fun and games after the tools are put away, but I was right in the middle of a 10-day antibiotic regimen for a sinus infection, and alcohol was off limits! John, how's the supply of "liquid grits" that I left with you during the homecoming holding out? After 50-something years of research, I've come to the conclusion that I can't do a good job of drinking or working, if I try to do both at the same time!
Jerry


"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln
Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt!
There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway
Love your enemies and drive 'em nuts!
Joined: Nov 1995
Posts: 5,732
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Originally Posted by Hotrod Lincoln
John, how's the supply of "liquid grits" that I left with you during the homecoming holding out?

Um, Jerry ... yeah, um ... no habla englais, por favore.
blush
chug



~ John

A kid raised on Hotwheels, Matchbox and Tonka cannot be reasonably expected to own only one vehicle as an adult.

1949 Chevrolet 3804
In the Legacy Gallery | In the Gallery Forum
1973 IH 1310 Dump
1963 Kaiser M38A1
2001 International/AmTran RE3000 "Skoolie"
2014 Ford E-350 4x4 (Quigley)
Joined: Feb 2004
Posts: 29,851
H
Kettle Custodian (pot stirrer)
Kettle Custodian (pot stirrer)
H Offline
Joined: Feb 2004
Posts: 29,851
Check your PM's!
Jerry


"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln
Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt!
There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway
Love your enemies and drive 'em nuts!
Joined: Apr 2012
Posts: 173
A
'Bolter
'Bolter
A Offline
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Posts: 173
did a quick read. Great write up, and even better results!! will read again, and maybe again. Lots of stuff in there I need to know.
Nice.


Alec
51 Chevy 3100
Joined: Jul 2015
Posts: 4
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New Guy
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Joined: Jul 2015
Posts: 4
Thank you all for such great help and information. I like having a PRINTED BOOK handy when I am doing this kind of work - and I am new to this. I am not 100% certain of the Shop Manual to buy for my 1959 261 - is it the 1960 Truck Shop Manual? Many thanks!
Attachments
60 Shop manual.png (159.26 KB, 157 downloads)
1960 Truck Shop Manual

Joined: May 2006
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'Bolter
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I have three of them that I would have donated to the cause...dang it. tom


1946 GMC Project
"Back-in-the-day Restore"
Read the story in the DITY Gallery
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'Bolter
'Bolter
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Great job guys. Even a 235 rebuild can learn something from all the work you guys did. Is there an actual video of the initial run? I could not find it.

John
Raleigh, NC

Joined: Nov 1995
Posts: 5,732
24601
24601
Joined: Nov 1995
Posts: 5,732
Here's Hotrod Lincoln starting the rebuilt 261 for the very first time. I think the man knows how to rebuild and tune an engine ...
Attachments
1st start.wmv (1.01 MB, 50 downloads)


~ John

A kid raised on Hotwheels, Matchbox and Tonka cannot be reasonably expected to own only one vehicle as an adult.

1949 Chevrolet 3804
In the Legacy Gallery | In the Gallery Forum
1973 IH 1310 Dump
1963 Kaiser M38A1
2001 International/AmTran RE3000 "Skoolie"
2014 Ford E-350 4x4 (Quigley)
Joined: Aug 2004
Posts: 1,418
ODSS Lawman
ODSS Lawman
Joined: Aug 2004
Posts: 1,418
I had the pleasure of seeing the Stovebolt flagship. Charlie fired right up. I have to admit that it was great to see Charlie whole again. Unfortunately the weather didn’t permit for driving.

I can’t wait for high speed escort recertification. chug


SWEET
Sergeant At Arms: Old Dominion Stovebolt Society
BUNS?!?!?!Where we're going, we don't need no buns.....
1950 GMC 450
1951 Chevy 1/2-Ton
The GreenMachine
In the Stovebolt Gallery

Moderated by  Phak1, Woogeroo 

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