I rebuilt the box on my 53 3100 a while back. I bought the basic kit with bearings, bushings and seals. I did not replace the balls in the ball nut or the sector shaft or gear. The sector shaft was in nice condition and the sector gear had worn into a perfect mesh. My problem was that I had run out of adjustment length on the bolt that pushes the 2 together. There was plenty of material left on the gear and plenty of play to adjust it tighter. I just made a longer adjusting bolt. I got a little carried away and used a stainless ARP bolt and cut the head off a smaller ARP bolt and welded it on to adjust it with. A hardware store bolt and a file and hacksaw would do the same thing. I just made a new steering column and just finished painting it. Before I assemble it I'm going to check the balls in the ball nut. There is no grease on it right now and there is a very small amount of play in it. I don't know the specs on that. I want to check the balls for roundness and size. Maybe the balls and race have worn together and the old balls should stay in? I have new balls. Thank you for your time.
Attachments
EPAS steering column 37.jpg (281.57 KB, 51 downloads)
EPAS steering column 38.jpg (290.19 KB, 50 downloads)
EPAS steering column 39.jpg (334.16 KB, 50 downloads)
EPAS steering column 40.jpg (374.89 KB, 50 downloads)
EPAS steering column 41.jpg (434.24 KB, 51 downloads)
EPAS steering column 42.jpg (317.01 KB, 50 downloads)
EPAS steering column 43.jpg (351.27 KB, 51 downloads)
EPAS steering column 44.jpg (350.18 KB, 50 downloads)
EPAS steering column 45.jpg (401.75 KB, 50 downloads)
EPAS steering column 46.jpg (354.18 KB, 52 downloads)

Last edited by mick53; 08/28/2025 5:26 PM.

Old enough to know better, too young to resist.