When I fitted up the new patch panel on the left rear corner, I had to cut away a bunch of the "Z" shaped leading edge in order to get it to lay down in the right position. That meant I had to go back and make pieces to fill in those gaps, too. The first photo shows the new pieces tacked in place. At this point I spend quite a bit of time double checking dimensions to be as sure as I could be that it was right. The second photo shows the end result after a whole lot of spot welding, grinding, welding, sanding, welding, etc., etc. I'm pretty happy with the way it turned out.
I then started in on the right side corner. In this case, I didn't need to replace the existing "Z" shaped section so I cut the old corner to leave that edge in place, and made the new patch piece fit up to it. I spent a fraction of the time fitting this corner vs. the other side. In the third photo the interior of that corner has been cleaned, metal prepped and then painted prior to putting the new corner in. I'm coating the interior of these corner spaces and the whole floor pan inside the cab with truck bed liner. Eventually I will coat the bottom of the cab the same way.
Last edited by Brian Wise; 05/19/20221:01 AM. Reason: added photo
Brian
'51 Chevy 3604 Project '28 Chevy LO basket case '83 GMC Sierra 4x4