I'm getting very close to having the mechanical work all done. I think the only thing I have left to "rebuild" is the steering box. Since my last update, I've finished the rebuild of my SM 420 transmission and got it installed. I finished my front Huck-to-Bendix brake conversion, and I received a new set of alignment rings which allowed me to get the intake/exhaust installed on the motor. I then went back to my favorite wrecking yard and acquired the two-piece drive line out of a poor old '54 GMC 3/4 ton pickup. After it was all cleaned up, and with new universals and support bearing in place, I fitted it up between the transmission and differential so I could work out the angles.
With the frame level I first measured the angle at the carburetor base, which gave me 3.7 degrees (down). I then set the differential pinion angle at 3.7 degrees (up) so they cancel out. I then raised and lowered the drive line with a floor jack just ahead of the support bearing until both sections of the drive line were at the same angle (7.1 degrees), in other words the two sections are 'flat' relative to each other. Since the Dana 60 rear axle I'm using has an offset diff, the rear section of the drive line is angled, too. The (sideways) angles of the universals at the slip joint and at the diff are the same, so they also cancel out. The new support bearing I used is of the modern type that comes installed in a carrier, and it is not as 'tall' as the original set up. So with the drive line set in position, I took measurements to make an adapter spacer to go between the new bearing carrier and the plate that is riveted to the frame crossmember. With all of the fun stuff out of the way, I welded the spring perches on the rear axle, installed the rear shock mounts and shocks, welded on a bracket to hold the end of the flexible brake hose and "T" fitting, and then painted the rear axle.
I should point out that I did all of the above twice: with and without about 200 lbs. of dead weight on the rear end of the frame. The results of my measurements netted a difference of less than a degree, so I felt pretty good about the whole thing.
I've also started working on some of the sheet metal bits for the front end. Since I figured I'd better get the motor to a point where I can test run it pretty soon, I dug out my radiator and radiator support. A previous owner really tried to butcher the radiator support in an effort to do what, I'm not sure, but it had quite a few cuts and gouges in it from a grinder, and several areas that weren't flat anymore. Also, the bar that goes across the top wasn't attached to the support; both welds had been chiseled apart. So after a bunch of welding, grinding, hammering, etc. the support was one piece again, then cleaned and painted. I also cleaned, repaired and painted the sheet metal apron that sits at the bottom behind the grill, and the piece at the top of the radiator that holds the hood latch.
My son is pretty close to having the distributor complete (just got a whole bunch of parts from Bowtie Bits) and is also working on my carburetor. A few other items are on the way to get the motor ready for that first start up. On my immediate to-do list is get the last of the rear brake lines installed and the system bled, and install the parking brake cables.
Happy Easter everyone!
Last edited by Brian Wise; 04/05/20212:47 AM.
Brian
'51 Chevy 3604 Project '28 Chevy LO basket case '83 GMC Sierra 4x4