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Mod | | Forums66 Topics126,777 Posts1,039,267 Members48,100 | Most Online2,175 Jul 21st, 2025 | | | Joined: Feb 2012 Posts: 504 'Bolter | 'Bolter Joined: Feb 2012 Posts: 504 | I picked up a set of replacement tie rods at classic truck parts. I took the old ones apart and was going to install the replacements. I was following along with the shop manual and was making good progress. I couldn't figure out how to get the ball stud that the tie rod end fits over out of the steering arm.
I found a tech tip that talked about trying to press the ends out. It sounded like it was really hard to do and required special equipment. Does anyone have a secret to removing the ball studs? If not, I'll take my new ends back to the store and trade them in for a tie rod rebuild kit.
There has to be an easier way to do this.
Thanks
Larry
| | | | Joined: Jan 2001 Posts: 5,320 'Bolter | 'Bolter Joined: Jan 2001 Posts: 5,320 | If the ball is not worn to bad than just check for broken springs and readjust. If you do replace the ball then drill out the center of the stud part so it can collapse in on it's self, than drive out.
See the USA in your vintage Chevrolet! My Blog | | | | Joined: Dec 2001 Posts: 14,522 Moderator: Welcome Centre, Southern Bolters, Legion Hall | Moderator: Welcome Centre, Southern Bolters, Legion Hall Joined: Dec 2001 Posts: 14,522 | | | | | Joined: Feb 2012 Posts: 504 'Bolter | 'Bolter Joined: Feb 2012 Posts: 504 | Alvin;
Pictures are great. Very helpful. I don't have a drill press though.
Dave;
I had the drivers side apart this afternoon. The ball was not worn and the spring was in good shape. I cleaned everything up and reassembled. I then lubed it with the grease gun. I'll do the other side some afternoon this week when I have some time.
I got the impression that having the original ends on the truck was dangerous. Right now I don't see any need to change the tie rod ends. I'll probably just hold on to the new ends and king pins in case it starts to get sloppy at some point.
Thanks
Larry
| | | | Joined: Jan 2001 Posts: 5,320 'Bolter | 'Bolter Joined: Jan 2001 Posts: 5,320 | Did you follow the shop manual on adjusting the ends?
I sure would not consider them dangerous. Any part even your replacement ends can be dangerous if not greased regularly.
See the USA in your vintage Chevrolet! My Blog | | | | Joined: Feb 2001 Posts: 1,094 'Bolter | 'Bolter Joined: Feb 2001 Posts: 1,094 | Larry, I did just what Alvins pictures show. I used a dremell and ground the bottom of the ball stud, the stud is flared out. I ground around the outside edge till I could see the center of the ball stud. Then a long punch and a 3lb. mall and a few well placed hits and it was out. Might have taken 15/20 minutes to do both arms.( I had two extra arms off of another front end)
Tommy 59 apache 1/2t 261 short stepside | | | | Joined: Feb 2012 Posts: 504 'Bolter | 'Bolter Joined: Feb 2012 Posts: 504 | Tommy;
Roger. I need to pick up a descent grinder. Maybe I'll be brave and attempt the repair this weekend.
Thanks
Larry
| | | | Joined: Feb 2001 Posts: 1,094 'Bolter | 'Bolter Joined: Feb 2001 Posts: 1,094 | Larry, Look at the first and last pictures on Alvins post,You can see how the stud is swagged over/peened. this is were I ground the stud not the steering arm. As you grind around the inside of the arm, you will see the ball stud shaft, when you do, that is when the hammer and punch come in. good luck.
Tommy 59 apache 1/2t 261 short stepside | | | | Joined: Dec 2001 Posts: 14,522 Moderator: Welcome Centre, Southern Bolters, Legion Hall | Moderator: Welcome Centre, Southern Bolters, Legion Hall Joined: Dec 2001 Posts: 14,522 | ...and you don't need a drill press. Just drill down the center for a ways to help it "collapse" and come out.
...when I ground mine down there is usually a little "dimple" in the very center that you can still see. Let us know how you come out if you do it. | | | | Joined: Feb 2012 Posts: 504 'Bolter | 'Bolter Joined: Feb 2012 Posts: 504 | Okay. You have me convinced. On Saturday I'll put my big boy pants on and have a go at it.
Thanks
Larry
| | | | Joined: Mar 2013 Posts: 3 New Guy | New Guy Joined: Mar 2013 Posts: 3 | Larry, I just removed my ball studs this past week, (1950, 3100). I found after grinding off the peened/swagged area on the back and drilling a 3/8" hole about 1/4" deep I had trouble. I used a big, heavy hammer and then a 5 ton ratcheting press to no avail. Maybe I should have used a larger drill bit? Anyway, I called a local auto machine shop and they quoted $65.00/hr and 1 to 2 hrs work depending on how hard they were stuck. I asked him how big his press was and he said 20 ton. Heck, I ran out and used my $149.00 Harbor freight coupon to buy a 20 ton press. About 1/2 hour and they all came out nice and easy. So my press is half paid for! Now if I can just find a way to use my Napa ball ends, (tapered shank), to fit my Pitman and steering arm, (the new modern tie rod ends that are available go right on in the straight holes), I'll be all set! Good luck, Tim | | | | Joined: Feb 2001 Posts: 1,094 'Bolter | 'Bolter Joined: Feb 2001 Posts: 1,094 | Tim,
I ground the peened area flat, drilled a hole I guess 1/2 deep and then hit with big hammer. Nothing happened, Then after staring and thinking about it, I took the dremmel and ground around the inside of the arm till I saw the outline of the shank of the ball stud. Them a couple of well placed hits with a punch and 3# hammer the studs were on the work bench.
Tommy 59 apache 1/2t 261 short stepside | | | | Joined: Mar 2005 Posts: 1,513 'Bolter | 'Bolter Joined: Mar 2005 Posts: 1,513 | My experience with this here.
1952 1300 Canadian 1/2 ton restomod You Tube | | | | Joined: Feb 2012 Posts: 504 'Bolter | 'Bolter Joined: Feb 2012 Posts: 504 | Ok. I finally found the time and motivation to tackle the tie rod ends. Once I got the electric grinder and bench vise from HF, it was a piece of cake. It took some significant persuasion to get the ball studs out; even after I ground the flange off and drilled them out.
The other issue I had was trying to separate the steering arm off the drivers side. The tie rod came off the curved arm that bolts to the hub but I couldn't get the steering arm off the other end. I needed a pickle fork and didn't have one. Failure to plan!!
Anyway, the new ends went right on with no issues and look great. I can't really feel any difference when driving, since the old ones were in pretty good shape. I feel safer and I'm happy I could pull off a more involved job.
Thanks
Larry
| | | | Joined: Feb 2001 Posts: 1,094 'Bolter | 'Bolter Joined: Feb 2001 Posts: 1,094 | Larry, Glad to see that you got the job done.
Tommy 59 apache 1/2t 261 short stepside | | | | Joined: Dec 2001 Posts: 14,522 Moderator: Welcome Centre, Southern Bolters, Legion Hall | Moderator: Welcome Centre, Southern Bolters, Legion Hall Joined: Dec 2001 Posts: 14,522 | Larry, I knew you could do it.....now you can teach others  | | |
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