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Joined: Jan 2009
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I have several body bolts the previous owner(s) have broke the heads off of such as for the door mirror and corner cowl tin (61 gmc), would easy outs be the best or what would be a good way to get them out?

Thank you

Last edited by todjob2000; 06/26/2010 9:13 PM.
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If you can plug weld a nut on them, it will work better. The heat from the weld will help break the rust and of course a nut is always easier to deal with.

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Don't bother with easy-outs. If you break one off there will be hell to pay. I never could understand those things... they actually cause the bolt to expand making it tighter in the threads.

I usually just drill them out. Start with a small drill and work your way up to the size required for tapping. Most of the time they'll spin out from the force of the drilling but if not then I just run a tap through them and I've never had one screw up on me yet.

If they are in blind hole use left-handed drill bits.


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Originally Posted by crenwelge
If you can plug weld a nut on them, it will work better. The heat from the weld will help break the rust and of course a nut is always easier to deal with.
I'll second that!
This is my preferred method although I don't usually weld a nut on them any more, just build up a little pile of weld and grab it with vice grips. I use a TIG Welder, but I expect a MIG will work and if you're good stick works with a washer and nut.

Can't count the number of broken fasteners I've removed this way, it works that well.

Grigg


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yes left handed drill bits, lots of lube,and hold your tounge just right. lots of time that works good,some times every thing you do go's south. so just keep a open mind, and lot's of bandages handy!


theres a tool for every job,and that tool is a hammer. it's easy to give advice if it's not your pocket book at stake. A well thought out plan,Is nothing. Untill exacuted twice.
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There is a tech tip on welding these out (I wrote it)by far the easiest way.
http://www.stovebolt.com/techtips/bolt_broken_remove.html

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Ok I will give it a shot, thanks all for the help once again, this is an awsome site for help!


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