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Joined: Sep 2002
Posts: 159
5
Shop Shark
Shop Shark
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Joined: Sep 2002
Posts: 159
Hey Everyone,
I have a 235 that has been switched to an Alternator. Can someone tell me where the wires go to now? I think I have an extra wire now.

Last edited by 56 stepside; 02/05/2009 5:17 PM.

56 stepside 3/4 ton longbed
Joined: Jul 2004
Posts: 5,708
A
'Bolter
'Bolter
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Joined: Jul 2004
Posts: 5,708
56 stepside,

I'm not clear on the title of this post, but maybe you mean 'regulator to alternator wiring'

If you have a three wire SI alternator, the large charge wire (BATT) coming off the alternator can tie in with the BATT wire where the voltage regulator was.

The DA plug consists of two wires. DA#1 is the excitation wire for the alternator and needs to see switched power with the key...it need to be powered when the truck is running.

DA#2 is voltage sense for the internal regulator and needs to be connected to the charging system somewhere. A convenient place to connect DA#2 it the adjacent large BATT lug on the alternator.

Any remaining wires from the generator to voltage regulator can be removed and the remaining wires at the voltage regulator can be taped up and stowed.

The SI alternator denotes one with internal regulator. The firewall mounted regulator is removed and not used.

Does this make sense?

Stuart


Last edited by atomarc; 02/05/2009 5:34 PM.
Joined: Jul 2004
Posts: 5,708
A
'Bolter
'Bolter
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Joined: Jul 2004
Posts: 5,708
56 stepside,

Oh! This opens up a new can of worms then. I have enclosed a link to a site that has a '55 wiring diagram. That's as near as I can get. That diagram won't show wiring for an alternator, as a generator was the soup-de-jour back then.

Basically, if you are using a internally regulated three wire alternator, commonly called an SI unit, the wiring is pretty easy. Keep in mind a single wire alternator makes it even easier.

The large BATT wire, which is the charge wire from the alternator must hook into the system to charge the battery. This is usually done through the ammeter then on to a connection at the solenoid or starter switch if you have a stomp starter. The starter switch isn't the key switch...it the switch located on top of the starter when using the foot stomper style starter.

The plug on top of the alternator is referred to as the DA plug and consists of two wires. The case should be embossed with a #1 and #1 next to each wire position.

#2 wire can wrap around and get connected to the same large lug the BATT wire is connected to.

#1 wire needs to be powered when the key is ON and engine running. This is accomplished through the key switch. This connection must be isolated from IGN when the key is turned OFF.

Does your rig have a 'idiot light' and do you plan to use it. This wire (#1) can run thorough that lamp and will let you know the status of your charge system...just like it did with the generator.

If you are just getting started with your wiring, you will have more questions. More knowledgeable folks will pop in with additional help, so be sure to ask when in doubt.

Take a look at the site I linked. Study how the system works and it will make things more clear...hopefully. Good luck

http://chevy.oldcarmanualproject.com/electrical/wiring/index.htm

Stuart


Moderated by  Jon G, Rusty Rod 

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