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#1614575 11/02/2026 12:21 PM
Joined: Mar 2008
Posts: 152
J
'Bolter
'Bolter
J Offline
Joined: Mar 2008
Posts: 152
Hello, has anyone tried rust removal with laser guns? I get advertisements about thus from CAD4000 to 12,000. I am thinking to get professional blasting equipment and rent a compressor, but this laser setup seems to be so much cleaner.


JoergK.
1948 GMC Model 9434 Frame rebuild
1953 Chevrolet 1314 1/2 ton rebuild
Follow along in the DITY Bay
Joined: Feb 2000
Posts: 5,248
J
'Bolter
'Bolter
J Offline
Joined: Feb 2000
Posts: 5,248
Lots of video's on laser rust removal. They seem to work really good on heavy iron but I have not seem sheet metal cleaned yet. One would have to price one out, then figure how much electricity it's going to take to run it all day. It would be nice to have one, no sand to clean up. Keith Rucker has a few video's out with his new laser - Laser cleaning

27 years ago, when I first started on my truck, I rented a big air compressor and pressure blaster to clean the sheet metal and frame. It went OK, of course it was wet and misting all day so I had to rig up a tent asap. I cleaned up sand for weeks after, and managed to warp some sheet metal. I have a small 50 lb pressure blaster I use for cylinder heads, blocks, and other engine pieces. I would not want to do a frame or cab. The good media is expensive, and cheaper coal slag is way to course for fine metal. For iron and heavy steel, the coal slag is great. No matter what type of media you use, it's hot and dirty work, and not all that great for your lungs.

Sure would be a lot less clean up with a laser.

Joined: Mar 2008
Posts: 152
J
'Bolter
'Bolter
J Offline
Joined: Mar 2008
Posts: 152
My thought is for axles, heavy stuff & corners of the cab etc. that are hard to get into. Large areas are easy with sanding. Nicks & crannies are the problem. Do I spend $5-8,000 on blasting equipment and have the medium everywhere or go laser?


JoergK.
1948 GMC Model 9434 Frame rebuild
1953 Chevrolet 1314 1/2 ton rebuild
Follow along in the DITY Bay
Joined: Feb 2019
Posts: 4,530
P
AD Addict & Tinkerer
AD Addict & Tinkerer
P Offline
Joined: Feb 2019
Posts: 4,530
You could always farm that out to a local blaster that’s done truck body's and frames. It would be allot cheaper than buying the equipment and you’ll have no mess. An experienced blaster will not warp your sheet metal. If you go that route, get some recommendations from locals.


Phil
Moderator, The Engine Shop, Interiors and Project Journals

1952 Chevrolet 3100, Three on the Tree, 4:11 torque tube
Updated to: ‘59 235 w/hydraulic lifters, 12v w/alternator, HEI, PCV and Power front Disc Brakes
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Joined: Sep 2010
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K
'Bolter
'Bolter
K Online: Content
Joined: Sep 2010
Posts: 2,351
There are some videos from Halffass customs from Winnipeg on taking the rust off as well as Carter autorestyling from Maymont Saskatchewan who just recieved one to test out on his Channel .


1954 Canadian GMC 9300
"The Journey"
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Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
Joined: May 2015
Posts: 11,230
What Phil said about hiring a professional blaster. That's what I did. He came to my house, set up a tent and blasted my cab, which I had on a rotisserie. It did take him all day, but when he was gone, he had cleaned everything up, except for a tiny bit of sand that was in some of the nooks and crannies of the cab. I was able to shoot primer on the cab shortly afterwards. It was a little pricey $1200 IIRC, but worth it. I had him do the frame and a bunch of other stuff at his lot as well. His rig is mounted on a trailer and he has supplied air protection.

A friend bought a laser rust removal setup, but I have not seen it work yet. They had a first hand demonstration before they bought it. I think it was way more than what I paid the blaster, I'm recalling over $10k.
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Kevin
1951 Chevy 3100 work truck
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1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car)
Busting rust since the mid-60's
If you're smart enough to take it apart, you darn well better be smart enough to put it back together.

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