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#1608832 08/02/2026 4:18 PM
Joined: Jun 2023
Posts: 235
S
'Bolter
'Bolter
S Offline
Joined: Jun 2023
Posts: 235
If I am reading the manual correctly the radiator pressure cap should be set at 4psi, per the 1954 shop manual page 6-78. I cant put my finger on it but somewhere I remember reading it's safe to test the radiator and the fresh air heater core to 10psi. In SW Florida I will be running a 180 degree stat. Just checking to see if the test pressure is correct for both.

Thanks Shade Baby


1950 Model 3104 5-Window
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Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT
Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT
Joined: Sep 2009
Posts: 5,768
Just IMHO, but testing at 2.5 times the rated pressure seems like playing russian roulette with your heater core. The heater cores are known for being much more sensitive than the radiator when it comes to excessive pressures. I'd be hesitant to pressure test at 10psi, especially if I had any concerns with how accurate my pressure gauge/regulator is. More often than not I seem to recall hearing "whoops" stories about cores springing "sprinkler" like leaks. frown


~ Dan
1951 Chevy 3 window 3100
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Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
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Standard practice in the plumbing and pressure vessel industry is to test at 150% of working pressure. If you have a 4 psi cap, that would mean testing at 6 psi. If it doesn't leak at 6 psi, then you're good to go.


Kevin
1951 Chevy 3100 work truck
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Insomniac
Insomniac
Joined: Jul 2000
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Are you testing with air or water? Testing with air can be dangerous; I wouldn't want to go over 5 psi.


Gord 🇨🇦
----
1954 1/2 ton 235 4 speed
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H
Kettle Custodian (pot stirrer)
Kettle Custodian (pot stirrer)
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Posts: 29,740
Radiator pressure testers are simply hand air pumps that attach to the radiator like a pressure cap. Test the system at whatever the manufacturer's rating was originally- - - - -most 1950s systems were either 0 PSI, 4 PSI, or maybe 7PSI. "It's not rocket surgery!" Here's an inexpensive kit that will test just about any cooling system or radiator cap made in the past 60 years or more:

www.ebay.com/itm/336134889002?

Jerry


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