Smaller booster master cylinder beside a 4 speed Saginaw. The stock column shift 3 speed transmission does not need a crossmember. The heavier SM 420 needs rear support.
OP has a torque tube transmission/rearend which calls for that crossmember and torque ball support mount. I don't know how necessary that tiny rubber pad actually is. I drove a '52 for years, that unbeknownst to me, had no rubber left whatsoever on the mount and I drove it 4,000 miles at 60 miles an hour and never had any issues. In '54, they changed to a beefier bellhousing/crossmember and eliminated the torque ball support mount and the bolt on crossmember. If this were my truck, I would not install a crossmember and mount and drive it to see if there are any driveability issues.
Last edited by 52Carl; 04/12/202312:48 AM.
1952 5-window - return to "as built" condition | 1950 3100 with a 235 and a T-5 transmission
I cut a notch out of my crossmember to allow the master cylinder/booster the clearance it needed. I then welded in plates to "box" it in and strengthen the crossmember as best as possible. Many miles and many years with no issue. I can get you a pic if you would like.
1947.2 GMC 1/2T SWB panel 1947.2 GMC 1/2T long bed 1948 GMC 1/2T short bed
Wouldn't it have been simpler to move the MC and booster back about a foot on the frame and make a longer pushrod for the pedal linkage? Jerry
"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt! There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway Love your enemies and drive 'em nuts!
I cut a notch out of my crossmember to allow the master cylinder/booster the clearance it needed. I then welded in plates to "box" it in and strengthen the crossmember as best as possible. Many miles and many years with no issue. I can get you a pic if you would like.
A picture would be great! Thanks!
Phil Moderator, The Engine Shop, Interiors and Project Journals
1952 Chevrolet 3100, Three on the Tree, 4:11 torque tube Updated to: ‘59 235 w/hydraulic lifters, 12v w/alternator, HEI, PCV and Power front Disc Brakes Project Journals Stovebolt Gallery Forum
When one cuts a crossmember, etc., it is best to have rounded corners on the inside of such cuts to not be a ready start of cracks. A .5” or larger hole with the straight cuts tangent to the hole will suffice. If heavily loaded, a doubler plate on the sides of the cut subject will suffice.
Ed
'37 GMC T-18 w/ DD 4-53T, RTO-610, 6231 aux., '95 GMC running gear, full disc brakes, power steering, 22.5 wheels and tires. '47 GMC 1 ton w/ 302, NP-540, 4wd, full width Blazer front axle. '54 GMC 630 w/ 503 gasser, 5 speed, ex fire truck, shortened WB 4', install 8' bed. '55 GMC 370 w/270, 420 4 speed, grain, dump bed truck from ND. Works OK.
Here you go. Mine mounted in the stock location so this was a pretty easy fix.
Thanks!ðŸ‘
Phil Moderator, The Engine Shop, Interiors and Project Journals
1952 Chevrolet 3100, Three on the Tree, 4:11 torque tube Updated to: ‘59 235 w/hydraulic lifters, 12v w/alternator, HEI, PCV and Power front Disc Brakes Project Journals Stovebolt Gallery Forum
When one cuts a crossmember, etc., it is best to have rounded corners on the inside of such cuts to not be a ready start of cracks. A .5” or larger hole with the straight cuts tangent to the hole will suffice. If heavily loaded, a doubler plate on the sides of the cut subject will suffice.
Ed
Excellent info Ed. Thanks. I will file that in my memory banks for any future projects of a similar nature. I will also take that crossmember out and fix it up right as per your advice. Cheers
1947.2 GMC 1/2T SWB panel 1947.2 GMC 1/2T long bed 1948 GMC 1/2T short bed
Thank you for all your replies. Sorry for my delayed response!
It's hard to believe that no-one other than @Twin Jimmys has actually encountered this & done something about it - there are dozens of outfits offering this booster/dual-master kit and just say 'may need the crossmember' but it's clearly not the whole story Thanks for your pics there, that was a clever solution.
Originally Posted by 52Carl
OP has a torque tube transmission/rearend which calls for that crossmember and torque ball support mount. I don't know how necessary that tiny rubber pad actually is. I drove a '52 for years, that unbeknownst to me, had no rubber left whatsoever on the mount and I drove it 4,000 miles at 60 miles an hour and never had any issues. In '54, they changed to a beefier bellhousing/crossmember and eliminated the torque ball support mount and the bolt on crossmember. If this were my truck, I would not install a crossmember and mount and drive it to see if there are any driveability issues.
Indeed, when I was installing the Brake Booster, I saw exact same, that my transmission rubber mount was like that too, no physical connection between the mount, with the rubber gone. So had been driving it like that. So I just removed the original cross-member for the brake installation as it hadn't been doing anything anyway.
But thinking I should really do something to at least restore its original mount status.
I went ahead and purchased the cross-member - didn't yet purchase new transmission mount until I got the member to compare dimensions; (the cross-member was only $67 with free shipping with ~ $100 more for the mounting bracket/pad)
So - I compared the two and the new one effectively will put the center flange (where the transmission mount bolts) approx 2" lower. Ergo a 2" spacer there at the mount would be required .... - or I can try to mount a 1" spacer at each flange (if there's room for it to go higher) and a 1" spacer in the middle
Last edited by D'Ecosse; 04/19/20232:12 AM.
'51 Chevy 3100 Truck - OEM 216 Engine; three speed column shift transmission 6 Bolt disc conversion with dual master/vacuum booster 12V alternator conversion. 235 engine in waiting
It's hard to believe that no-one other than @Twin Jimmys has actually encountered this & done something about it - there are dozens of outfits offering this booster/dual-master kit and just say 'may need the crossmember' but it's clearly not the whole story
As Hot Rod Lincoln mentioned above, the more common solution is to move the master cylinder back, extend the rod, and leave the crossmember alone.
On Edit: Your solution with the universal crossmember should work just fine. I would be inclined to put the 1" spacers on the sides like you mentioned to avoid reducing your ground clearance.
Wouldn't it have been simpler to move the MC and booster back about a foot on the frame and make a longer pushrod for the pedal linkage? Jerry
If you moved it back a foot, I'm assuming you would still have to at least drill though the cross member for the push rod? Would this eliminate the booster reportedly not working with a 3 on the tree transmission?
As of last night, realized I have the same problem.
I’m installing the same CCP unit and I just crawled under my truck to investigate the possibility of moving the booster back behind the crossmember. The emergency brake rod seems to be in the way. Any bolt’r actually install their booster that way?
Phil Moderator, The Engine Shop, Interiors and Project Journals
1952 Chevrolet 3100, Three on the Tree, 4:11 torque tube Updated to: ‘59 235 w/hydraulic lifters, 12v w/alternator, HEI, PCV and Power front Disc Brakes Project Journals Stovebolt Gallery Forum
I installed one of these CPP booster setups on my 49 3600 and share your frustration. I ordered over the phone and nobody asked me what transmission I was running (or more to the point, if I was running the original linkage/original crossmember); and I was sure lit up when I realized that none (that I could see) available were intended to be used with the original linkage and crossmember.
I did as others indicated above, just moved the whole assembly back and made up a longer pushrod from tool steel (love the lathe man). That was in 2020 I believe, and it's been working fine since I did not cut the crossmember and I'm running the oem brake and clutch linkage (with a T-5 but that's beside the point).
Thought for sure I had pictures of the linkage after the install, unfortunately apparently not. Next time I'm under there I'll try and remember to grab one.
And at the end of the day - this is such an easy (but time consuming!!) fix, WHY does nobody simply make a kit to work with the OEM crossmember?
Edit: as an aside, I have cleaned up that brake line routing since - that was the initial plumbing
Last edited by NorthCoast3800; 07/06/20234:35 PM.
1949 Chevrolet 3/4 Ton - Still Solid. Regular Driver OT Vehicles: 1925 Hudson Brougham Super Six 1950 Chevrolet Styline (Parts) 1952 Canuck Pontiac Sedan Delivery (Well Underway) 1973 F250 4x4 Highboy 1977 F250 4x4 Lowboy
I installed one of these CPP booster setups on my 49 3600 and share your frustration.
Judging by your picture, it looks like it clears the emergency brake rod, just barely. Did you cut an access in the floor for the master?
Phil Moderator, The Engine Shop, Interiors and Project Journals
1952 Chevrolet 3100, Three on the Tree, 4:11 torque tube Updated to: ‘59 235 w/hydraulic lifters, 12v w/alternator, HEI, PCV and Power front Disc Brakes Project Journals Stovebolt Gallery Forum
Yes mine does clear that brake rod. I use the parking brake regularly too it has not posed any issues.
Yes I did indeed cut an access hole. Ford of this era provided that courtesy, I’m always scratching my head why GM declined.
1949 Chevrolet 3/4 Ton - Still Solid. Regular Driver OT Vehicles: 1925 Hudson Brougham Super Six 1950 Chevrolet Styline (Parts) 1952 Canuck Pontiac Sedan Delivery (Well Underway) 1973 F250 4x4 Highboy 1977 F250 4x4 Lowboy
Yes I did indeed cut an access hole. Ford of this era provided that courtesy, I’m always scratching my head why GM declined.
What you use to close the hole?
Phil Moderator, The Engine Shop, Interiors and Project Journals
1952 Chevrolet 3100, Three on the Tree, 4:11 torque tube Updated to: ‘59 235 w/hydraulic lifters, 12v w/alternator, HEI, PCV and Power front Disc Brakes Project Journals Stovebolt Gallery Forum
Just made a sheetmetal cover. I no doubt have a gasket in there too. Believe I bead rolled it just for fun and practice
1949 Chevrolet 3/4 Ton - Still Solid. Regular Driver OT Vehicles: 1925 Hudson Brougham Super Six 1950 Chevrolet Styline (Parts) 1952 Canuck Pontiac Sedan Delivery (Well Underway) 1973 F250 4x4 Highboy 1977 F250 4x4 Lowboy