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#141295 05/30/2005 6:25 PM
Joined: Aug 2000
Posts: 346
O
Shop Shark
Shop Shark
O Offline
Joined: Aug 2000
Posts: 346
Recently bought this rear axle for installation in my '38 ton and a half whenever I get around to picking up that project.

Width across the axle flanges is 66.5". Weight rating is 11,000 lbs. Gear ratio is 4.63. Wheel bolt circle is 10 on 7.25", wheel hub pilot is 5.25" in diameter.

It is a Dana 80 from a '99 1/2 GM truck according to the assembly numbers on it. The Dana websight has Parts Lists and Service Manuals on line for it. This rear end appears to be popular with the 4 wheeling crowd so there are lots of parts/tools available for it.

Motorhome / 3500HD rear axle


'38 Chevy 1-1/2 ton
'49 Chevy 1/2 ton
'54 Chevy 6400 2 ton
'55.2 GMC 3/4 ton
'56 GMC 1-ton

No Room Left in Shop
Joined: May 2005
Posts: 8,878
G
.
.
G Offline
Joined: May 2005
Posts: 8,878
looks nice, whatcha gonna do for brakes on the front?

Do a search on this site for Dana 70HD. I did a similar swap on my truck, you will find some pictures and discussion about it.

Have fun,
Grigg


•1951 GMC 250 in the Project Journals
•1948 Chevrolet 6400 - Detroit Diesel 4-53T - Roadranger 10 speed overdrive - 4 wheel disc brakes
•1952 Chevrolet 3800 pickup
---All pictures---
"First, get a clear notion of what you desire to accomplish, and then in all probability you will succeed in doing it..." -Henry Maudslay-
Joined: Aug 2000
Posts: 346
O
Shop Shark
Shop Shark
O Offline
Joined: Aug 2000
Posts: 346
grigg,

I'm thinking of adapting front spindles and brakes from the same vintage truck to the front axle. Another bolter here (Winky) has had it done so I know it's possible.

Sorry about the delay getting back, I'm on the road for work again.


'38 Chevy 1-1/2 ton
'49 Chevy 1/2 ton
'54 Chevy 6400 2 ton
'55.2 GMC 3/4 ton
'56 GMC 1-ton

No Room Left in Shop
Joined: Mar 2003
Posts: 30
W
Junior Member
Junior Member
W Offline
Joined: Mar 2003
Posts: 30
sure did, I have a rolling frame now with 4 wheel disc brakes. smile The spring perch for rear axle was cut off and moved out about 1/2 inch,still has room for brake lines. Old rims can be used by changing center hole.New wheels look just as good.Hard core might see the difference. cool

Joined: Apr 2005
Posts: 926
S
Shop Shark
Shop Shark
S Offline
Joined: Apr 2005
Posts: 926
Winky,how'd you do your front brakes? Were you able to keep the stock axle,or did you have to adapt the newer one in?


1954 GMC 350
1957 GMC 1/2 ton
1962 Chevy C-30
1952 Chevy 6400 dump bed project truck
'98 Harley FLSTC
'66 Pontiac Catalina
'76 Chevy 1 ton Duallie
'84 Bronco II
'78 Dodge W-200
'81 Toyota 4X4 truck
#141300 06/04/2005 11:44 PM
Joined: May 2005
Posts: 8,878
G
.
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G Offline
Joined: May 2005
Posts: 8,878
As you may know I adapted an entire front axle.
But I was at a truck show yesterday and saw one with adapted spindles with the old I-beam, disc brakes all the way around. E-mail me and I can send you a few pictures of the truck at the show.
Grigg


•1951 GMC 250 in the Project Journals
•1948 Chevrolet 6400 - Detroit Diesel 4-53T - Roadranger 10 speed overdrive - 4 wheel disc brakes
•1952 Chevrolet 3800 pickup
---All pictures---
"First, get a clear notion of what you desire to accomplish, and then in all probability you will succeed in doing it..." -Henry Maudslay-
Joined: Mar 2003
Posts: 30
W
Junior Member
Junior Member
W Offline
Joined: Mar 2003
Posts: 30
I used my old/orig front axel because I dont feel very good about welding an axel back together. I took spindles from p30 and axel to shop for new kingpins he rebushed to fit.I have lots of picts I posted before,search should turn them up,if you cant find let me know I will post again.I think it cost about 500 bucks for machine work,spindles,kingpins. new tie rods are needed [take from p30 ] shorten cross tube on passenger side,it has right hand threads. cool


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