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#1265588 05/12/2018 1:27 PM
Joined: Sep 2002
Posts: 467
M
'Bolter
'Bolter
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Joined: Sep 2002
Posts: 467
I got the 3200 out of winter storage yesterday and was driving home when smoke started coming out of the dash. I pulled over and looked under the dash - the headlight switch was on fire. big_eek I managed to get it out pretty quickly with only a burnt sleeve and a few singed fingers. I had taken out my extinguisher for the winter..never drive without one of them again. When I pulled the switch it appears that one of the points of the thermal breaker had fused together and melted the copper strip it is attached to - it is an original switch. Damage to the truck was minimal, however the connectors are melted into one big plastic mess.

Is there anywhere I can buy the electrical connectors and plastic clips that slide over them to repair the last section of each wire that goes into the switch? This is almost a brand new wiring harness and I want to repair it. Nothing up around here. Any input appreciated. It is lucky old Esmerelda the truck is still around.

Joined: Apr 2007
Posts: 1,038
L
'Bolter
'Bolter
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Joined: Apr 2007
Posts: 1,038
Try contacting Rhode Island Wiring. They will likely have those connectors and the sleeves that slide over them. I have used them for my '37 project and my '50 COE (complete harnesses) and the sleeves are not plastic but a firm rubber.
Kent


1937 Chevy 1/2 ton
1942 Chevy 1/2 ton
1947 Diamond T Model 509
1951 Chevy 1/2 ton
1950 Chevy COE Model 5700 ~ "Barney" ~ And more pix
Joined: Jun 2008
Posts: 325
S
'Bolter
'Bolter
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Joined: Jun 2008
Posts: 325
A fire started under the hood when I threw a rod and blew a hole in the block. There was a bit of a drip from the fuel pump adding fuel to the fire. The guy on the highway behind me stopped and tossed a rag on the engine.

I was this close to seeing the whole thing up in flames. Good call on the extinguisher.

Hole in block

Hole in block - close up

Last edited by Stove; 05/12/2018 6:56 PM.
Joined: Dec 2002
Posts: 3,440
Moderator - The Electrical Bay
Moderator - The Electrical Bay
Joined: Dec 2002
Posts: 3,440
Fire Extinguishers are cheap fire insurance!

You might be able to attach new connectors to the existing wires, then to the new switch.


Another quality post.
Real Trucks Rattle
HELP! The Paranoids are after me!
Joined: Sep 2002
Posts: 467
M
'Bolter
'Bolter
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Joined: Sep 2002
Posts: 467
The switch looked like this......

Attachments
switchburnt.jpg (55.26 KB, 159 downloads)
Burnt switch

Joined: Sep 2002
Posts: 467
M
'Bolter
'Bolter
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Joined: Sep 2002
Posts: 467
Thanks for the tip on Rhode Island wiring Kent..awesome old school company to deal with. Had what I needed.

Joined: Mar 2010
Posts: 10,275
5
Renaissance Man
Renaissance Man
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Joined: Mar 2010
Posts: 10,275
You need to find out what caused the problem. The headlight switch breaker is designed to open when a short to ground happens, preventing a fire. Yours apparently did not open, but that may not be your only problem. Could be you have a bare wire contacting ground.
Carl


1952 5-window - return to "as built" condition | 1950 3100 with a 235 and a T-5 transmission
Joined: Feb 2004
Posts: 29,787
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Kettle Custodian (pot stirrer)
Kettle Custodian (pot stirrer)
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Joined: Feb 2004
Posts: 29,787
Check the dimmer switch for shorts, grounds, corrosion, or loose connections.
Jerry


"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln
Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt!
There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway
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Joined: Jun 2011
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Crusing in the Passing Lane
Crusing in the Passing Lane
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Joined: Jun 2011
Posts: 5,096
Hole in the block, how is your crank? Do you know what caused it?

Ed


'37 GMC T-18 w/ DD 4-53T, RTO-610, 6231 aux., '95 GMC running gear, full disc brakes, power steering, 22.5 wheels and tires.
'47 GMC 1 ton w/ 302, NP-540, 4wd, full width Blazer front axle.
'54 GMC 630 w/ 503 gasser, 5 speed, ex fire truck, shortened WB 4', install 8' bed.
'55 GMC 370 w/270, 420 4 speed, grain, dump bed truck from ND. Works OK.

Moderated by  Jon G, Rusty Rod 

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