Weeds, I know you have had it aligned a couple times but just by chance is there a shop close by that builds streetrods and has a lot of first hand knowledge?
Sure wish you live close to me. I"m lucky in that I have a guy with 30 years of experience with building rat/street rods as well as a belly full of new stuff.
I must admit what Brad says sounds reasonable. I know you have worked long and hard on this project and hope a simply fix can be found....rarely happens but it does on occassions. Hopefully we all remember to measure twice and cut once.