I have experienced the same problem, two different bushing OD's, and the same solution- - - -a parts man who knows what he's doing! Measure everything before you try to assemble it- - -don't ASSume it's right because some parts store computer said so! The press fit on a pilot bushing should be no more than 2 or 3 thousandths, or it will be very hard to install and the ID will start to shrink. The other option would be to ream the bushing out to the correct diameter after it's installed.
Jerry

Last edited by Hotrod Lincoln; 12/04/2009 1:56 PM.

"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln
Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt!
There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway
Love your enemies and drive 'em nuts!