Heres how I did the seats for my COE.

I marked out my pattern to cut with a sharpie. Then I used a large flexible grinder pad to do the cutting. You'll definately want to go slow and practice on a scrap piece first. If you have some way to screw the foam down, do it. I used a couple of nails to a piece of plywood.

The way to get a nice smooth edge is to repeatedly bump the grinder on/off. That way you dont get the grinder going to fast or youll send the foam flying, burn it, or cut a great big gouge in it. If you just need to make a cut, be very slow and steady and use the disc to cut along a line like you would with a saw cutting wood. It takes a little practice.

I also used a nice heavy duty piece of carpet pad on top of the foam, as it will hold up longer then just the pad itself.

Hope that helps. Good luck, Jeff


My 1953 Chevrolet
1947.1 Gallery
1972 C-10 1/2 Ton & 1972 C-30 1 Ton