I would use the patch on the inside as you plan to do.

On the lower outside panel, I would recommend simply reskinning the door. I attempted the lower surgery and it didn’t go as smoothly as I would have liked. It was hard to planish the welds, hard to control warpage, hard to line up, etc. After my attempts (yes, plural), I decided to buy a complete skin panel. It was way easier to finish and I am glad I did. If I could go back and get that time back, I would.


1970 Chevrolet C10
Grandpa's -- My first truck -- In progress to shiny
Follow the build in the Project Journal
1950 Chevrolet 1-Ton Dually
"Ole Red Girl"
In the Stovebolt Gallery
More pictures here
1951 GMC 9430 1 ton dually--Shiny! | 1972 Chevrolet C20- Rusty- the puzzle box lid for the C10 | 1962 AMC Rambler American- my wife's
Parts trucks-
1951 GMC 9300 | 1951-GMC 9430 | 1951- Chevrolet 1300