LAROKE, You mention the frustration of having to drop the pan to get the front timing cover off.
If you're not already aware of this simple modification have a look at the tech tip
http://www.stovebolt.com/techtips/timing%20cover%20mod/Likely you've thought of it but is the little crankshaft snout stout enough for the blower pulley so far out past the end of it? At first glance it concerns me but perhaps there is not much belt tension as result of driving the blower?
Thanks for the updates, I'm enjoying following along,
Grigg