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Mod | | Forums66 Topics126,777 Posts1,039,270 Members48,100 | Most Online2,175 Jul 21st, 2025 | | | Joined: Feb 2006 Posts: 1,867 Shop Shark | Shop Shark Joined: Feb 2006 Posts: 1,867 | Working on various old trucks now, I've noticed there can be a big difference between what type of metal trim is used outside a vehicle as well as inside.
So, how can one tell the difference between aluminum and stainless parts? I'm no metalurgist by far, and I have seen some pieces off my '72s that I couldn't decide what they were made of?
Dull stainless can look like aluminum to me. Polished aluminum looks far different than dull. How do you tell whether or not a piece is just chromed pot metal or not if it's 60 years old without pitting and it's non magnetic?
There are various clues that are pretty easy to see, but I've ran into some odd ones with one person telling me it's aluminum and another stainless. Obviously corrosion damage, pitting, staining and patinas are indicators depending on the how and whats involved.
What about the stuff your not sure of?
Thanks, Jeff | | | | Joined: Mar 2011 Posts: 457 Shop Shark | Shop Shark Joined: Mar 2011 Posts: 457 | Boy, I thought I could answer that. And, the more I thought about it, it's not that easy. I can tell the difference, but it is not easily described. A few clues: Stamped aluminum parts are soft, check an edge. Easily burned with hard buffing. Cast aluminum will have casting marks on back. Stainless is tough, and you can buff it easily (you can overheat it, and damage it, but not like aluminum.) It's rarely cast, will be stamped. Pot metal parts will be die cast, not stamped. And mostly chrome plated, but I'm sure there exceptions. Usually used for decorative emblems, ornaments, etc. Newer cars used anodized aluminum trim (thinking my '62 Chevy) and little, if any stainless. Emblems were chrome plated die cast pot metal.
1940 Chevy 1/2 ton pickup "KC" A day without sunshine is like, well, ..... dark! | | | | Joined: Oct 2006 Posts: 4,983 Master Gabster | Master Gabster Joined: Oct 2006 Posts: 4,983 | You can tell aluminum by putting a flat file to an edge. Aluminum will file very easily, stainless will not.
~Jim
| | | | Joined: Nov 2011 Posts: 103 Wrench Fetcher | Wrench Fetcher Joined: Nov 2011 Posts: 103 | another way would be to touch a magnet to it. a magnet won't stick to alumimim. | | | | Joined: Nov 2005 Posts: 1,501 'Bolter | 'Bolter Joined: Nov 2005 Posts: 1,501 | Stainless can go both ways according to alloy, magnetic or not.
1941 Chevy stock complete 1941 GMC resting peacefully 1946/1947 Chevy Street rod on s10 frame complete 1945 GMC panel truck in line for restoration 1941 Plymouth stock complete 1941 GMC COE in restoration process 1941 Chevy Coe uncertain future resting now
| | | | Joined: Jun 2009 Posts: 1,596 'Bolter | 'Bolter Joined: Jun 2009 Posts: 1,596 | As a metallurgist and a car guy, you asked a really tough question to explain.
It's always a good idea to touch it with a magnet, that can rule out aluminum and many stainless steels if it isn't magnetic.
As was already mentioned, you can tell the difference in the way the parts are formed. A stamped part on these trucks will most likely (although not always) be stainless.
As far as pitting, Aluminum is very resistant to corrosion damage, so if the part has corrosion or pitting it's more likely it's stainless steel or pot metal. | | | | Joined: Aug 2005 Posts: 6,383 Ex Hall Monitor | Ex Hall Monitor Joined: Aug 2005 Posts: 6,383 | a magnet won't stick to alumimim. It won't stick to higher quality stainless either.
Save a life, adopt a senior shelter pet. The three main causes of blindness: Cataracts, Politics, Religion. Name your dog Naked so you can walk Naked in the park.
| | | | Joined: Jun 2009 Posts: 1,596 'Bolter | 'Bolter Joined: Jun 2009 Posts: 1,596 | a magnet won't stick to alumimim. It won't stick to higher quality stainless either. It depends on the specific stainless steel alloy as well. And if an austenitic stainless (say 316) is cold worked (like stamping, for instance), it can become magnetic.
Last edited by 46gmcpu; 05/04/2012 6:51 PM.
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