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| | | Forums66 Topics128,087 Posts1,055,985 Members48,430 | | Most Online14,466 Apr 26th, 2026 | | AD Chevy Trucks Over 6,000 pictures Brad Allen has an awesome collection of Chevrolet factory pictures that he has set up from film strips. Check them out!
Lots of work on Brad's part ... pure enjoyment (and references) for you!
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For helping keep this great
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on the Internet for over 30 years! and not clogged down with Ads! Again, thanks! | | | | Joined: Jun 2008 Posts: 325 'Bolter | | 'Bolter Joined: Jun 2008 Posts: 325 | What do I do with the clutch? Just bolt it in? Take it to a machine shop? Replace it? Do I need to have anything done to the flywheel? Clutch5/16" | | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | | 'Bolter Joined: Oct 2006 Posts: 9,671 | Looks like there is plenty of meat left on the disc and the flywheel and PP look to be in fairly good shape, a little hard to tell until it's derusted. As long as the disc isn't oil soaked I'd just clean wash it good a make sure none of the springs are damaged. You can clean it up with some 180-220 grit paper. I'd do the same with the PP and FW. Wash them good wire brush the rust, make sure nothing is loose or worn then use some paper to remove the rust. I'd use an Arkansas stone with some oil to clean up the surface. Denny Graham Sandwich, IL
Denny G Sandwich, IL
| | | | | Joined: Nov 2005 Posts: 6,100 'Bolter | | 'Bolter Joined: Nov 2005 Posts: 6,100 | Hy Stove, I would clean the rust off of the flywheel and the pressure plate. The thickness of the disc is not as critical as how deep the rivet heads are in the clutch material, 1/32" would be the minimum for reuse. When you lay the components on the flywheel you will see a gap between the flywheel surface and the pressure plate mount surface, that gap is how much clamp force the clutch will have, the smaller the gap the lighter the clamping force, and the shorter the time the clutch will last, hope that helps. | | | | | Joined: Jun 2008 Posts: 325 'Bolter | | 'Bolter Joined: Jun 2008 Posts: 325 | Thanks! I have about 1/16" depth to the rivets, and there is about 1/8" when I lay the components together. I'll clean it up and bolt it on. How many miles do you think I'll get before replacement is necessary?
What is the best way of assembling this to the block? I'm thinking I'll set the front mount on a 4x4, and bolt on the flywheel, clutch and bellhousing with the engine supported by the hoist. | | | | | Joined: May 2001 Posts: 7,438 Extreme Gabster | | Extreme Gabster Joined: May 2001 Posts: 7,438 | I like to use 4 jack stands to lower it onto, then leave the hoist connected just in case. | | | | | Joined: Jun 2008 Posts: 325 'Bolter | | 'Bolter Joined: Jun 2008 Posts: 325 | Where does the engine rest on the jackstands? | | | | | Joined: May 2001 Posts: 7,438 Extreme Gabster | | Extreme Gabster Joined: May 2001 Posts: 7,438 | I set oil pan bolts on the stands. | | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | | 'Bolter Joined: Oct 2006 Posts: 9,671 | Or if your engine stand is sturdy enough: http://www.pbase.com/dennygraham/image/136171621Makes installing the flywheel and clutch a breeze. Denny G
Denny G Sandwich, IL
| | | | | Joined: Jun 2008 Posts: 325 'Bolter | | 'Bolter Joined: Jun 2008 Posts: 325 | Whooooo [whistle]! That's slick, but I'm not convinced my stand would support the engine + bellousing.
OK, the engine is resting on jackstands, and I'm planning to attach the flywheel, clutch, and then bellhousing. Then, slide the engine into the transmission and bolt it down. Does this sound right?
Denny, after looking at your photos it almost looks like the bellhousing goes on first. (Your photos are terrific!). | | | | | Joined: Jun 2008 Posts: 325 'Bolter | | 'Bolter Joined: Jun 2008 Posts: 325 | The bellhousing went in no problem! But the flywheel was a little more difficult. It seemed like it only wanted to fit one way. Plus it was kind of heavy to hold and align the dowels simultaneously. And the engine wanted to turn when the bolts were torqued, so a screwdriver in one of the cylinders was necessary. I used thread sealant though, just like Denny said! And the "bend-lock washers" were kind of a pain, two of the corners broke when bent. And the bend was difficult to get started. Is there a trick to these? Clutch installation is next. BellhousingBellhousing - another viewFlywheelLockwashers | | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | | 'Bolter Joined: Oct 2006 Posts: 9,671 | No big trick Stove, but I do have an old screwdriver that I ground down and use to get under the tabs on these kind of lock plates. http://www.pbase.com/dennygraham/image/136474131/large A light tap with a hammer bends them up about half way then I set them with a punch about as wide as the tab. To lock the flywheel for touquing I just use a 2" C-clamp that stops against the bottom of the bellhousing. Denny Graham Sandwich, IL
Denny G Sandwich, IL
| | | | | Joined: Jun 2008 Posts: 325 'Bolter | | 'Bolter Joined: Jun 2008 Posts: 325 | Thanks Denny! Why didn't I think of that? OK the clutch disc is in, but I don't see how the fork connects to the linkage. Denny do you have a photo of the clutch linkage? ClutchFork & throwout bearingLinkage | | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | | 'Bolter Joined: Oct 2006 Posts: 9,671 |
Denny G Sandwich, IL
| | | | | Joined: Jul 2009 Posts: 367 'Bolter | | 'Bolter Joined: Jul 2009 Posts: 367 | Denny like your engine stand. i noticed on the oil pan there is a clip. is that where the throttle return spring connects and if it is . where can i find one? or can i make a copy ? tks tt | | | | | Joined: Sep 2001 Posts: 29,269 Bubba - Curmudgeon | | Bubba - Curmudgeon Joined: Sep 2001 Posts: 29,269 | | | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | | 'Bolter Joined: Oct 2006 Posts: 9,671 | There you go Florida, but there isn't much to makin' one, a little strip of 1/32" sheet metal and you'll save your self fout bucks plus that ten for shipping. http://www.pbase.com/dennygraham/image/136543295/large Denny Graham Sandwich, IL
Denny G Sandwich, IL
| | | | | Joined: Jul 2009 Posts: 367 'Bolter | | 'Bolter Joined: Jul 2009 Posts: 367 | Thanks. nice drawing. four bucks wasnt bad but s&h makes it a little high. will get the vice hammer and tinsnips out later. would that be correct for 59 also ? not that anyone under my truck would know. | | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | | 'Bolter Joined: Oct 2006 Posts: 9,671 | Can't help ya there tt, I can't think past 1955 1st. series.
DG
Denny G Sandwich, IL
| | | | | Joined: Jul 2009 Posts: 367 'Bolter | | 'Bolter Joined: Jul 2009 Posts: 367 | That went well, piece of roof strap. The numbers on the bends were right on. looks like it belongs there. Thanks. | | |
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