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Joined: Mar 2009
Posts: 40
R
Apprentice
Apprentice
R Offline
Joined: Mar 2009
Posts: 40
I rebuilt a 235 from a 55 car and put it in my 62 half ton , I also went to a t-5 from a 92 s-10. the truck is running great but I still get bad gas milage 12 ish mpg. I took it on a long trip this week to go fishing (240 miles round trip) Thats about 60 in gas and it was a beating . I dont have a tach but at about 60-65 it was reving pretty high. My question is can I do the rear end gear swap my self and if so what do I look for? I am not concerned about power I want to cruise comfortably and get much better gas milag. Thanks fellow bolters !

Joined: Jan 2001
Posts: 5,337
P
'Bolter
'Bolter
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Joined: Jan 2001
Posts: 5,337
Do you know what ratio the OD is in your trans? There are some that are only 10%, those are not much help.
You really need 30%.


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Joined: Mar 2009
Posts: 40
R
Apprentice
Apprentice
R Offline
Joined: Mar 2009
Posts: 40
Yes I just looked it up, my 5th gear is .72 . I also did the axle ratio calculation on deve's web site. It looks like i can do about 67 mph at 2000 rpm if i switch to a 3.55. thats only about 300 rpm difference from 4.11 . would this make much diff in my milage?

Joined: Jun 2004
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Riding in the Passing Lane
Riding in the Passing Lane
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Joined: Jun 2004
Posts: 8,597
The replacement gears for that rear end are3.38. You probably have 3.90 in it now. I don't know what your tire dia. is but I don't think a 235 can pull any higher gears then what you have. If you gear it too high it is unpleasant to drive & will get worse mileage. You might look into the engine for better mileage. Advance the timing a little & make sure the advance mechanism's are working. Check the carb for running rich.


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Shop Shark
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It may not help your gas mileage at all. These trucks are as areodynamic as a brick. Slowing down to 55 mph should show you a modest jump in mileage. Tuning your engine, adjusting your valves, and properly jetting your carb will also help.

Does Texas have a winter gas formula? California does and it can affect mileage by up to 25% on older vehicles.

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'Bolter
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What carb are you using?
If it is a Rochester, make sure the power valve port on the base is not blocked by the wrong gasket, good for a few MPGs.


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Joined: Mar 2009
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Apprentice
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I am running a rochester , the jet is only one turn out I am finaly getting a nice cinnamon color on my spark plugs. my timing is between 12-14 deg advance. I do have a small air filter on it could that play a part ? Like I said it is running strong so I dont think I can get the engine running any better. The gears were my last hope.


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