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I have a few ideas but wanted to hear from others. I need to get the threaded shackle bushings out of my frame. Any easy ways to remove and replace?

Bruce

Last edited by klhansen; 02/20/2024 8:14 PM. Reason: clarified title

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Riding in the Passing Lane
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If they are not completly wore out, screw an old shackle pin in part way & wack it with a big hammer. If the parts are to worn for that you need a bushing driver. A socket will work sometimes. The C clamp type ball joint tool is the best way but not many have one.


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Yep, I was just looking at an OTC 5038 press. It costs a bit of money but might be worth it. I'll probably see if any of my friends have one.

Bruce


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Bubba - Curmudgeon
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A BIG C-clamp and an assortment of deep sockets will handle a bunch of pushing-pulling chores as long as everything stays in a straight line. Just don't let it get out of line or pieces start flying in all directions.

I used to install walking-beam bushings in Hendrickson suspension systems where the diameter of the sleeve around the center bushing was approximately 6". It was all a 50-ton hydraulic press wanted to handle to get one of them moving, and progress was a series of 1/4" jumps over an 8" total length. Installing two walking beam bushings occupied most of an 8-hour shift AFTER the beam was removed from the rear axle assembly!
Jerry


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We used about a 12" piece of rebar (stuck in the hole from the inside of the frame) and a sledge hammer. It took quite a few whacks but it finally came shooting out.

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Bubba - Curmudgeon
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Harbor Freight Ball Joint Removal Kit
I bought this at a 1/2 price sale and it is quite useful. I think you'd have to make an adapter to work with the spring bushings (if someone has successfully used it with a spring bushing, let us know).

Here is the $5 bushing removal tool described in the thread at the link I gave above. The tool is a stouter version of the DYI Bushing Puller Tech Tip. Taking out the old bushings was a piece of cake.

Unfortunately, this tool has no warranty.

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Got um out! I really didn't want to spend $90 for a ball joint press and decided I didn't want to chance a cheap one from Harbor Freight. Then DUH!!! I work for the county so I borrowed one from the local county highway shop. Popped them out this morning and pressed in two new ones. Without the press I don't think I would have gotten them out. Even with the press it was a chore. Now on to the next task.

Bruce


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Pays to work where they have the equipment we need! Glad it "worked out" for you.

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Don't you hate when you have a "DUH" moment?

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Originally Posted by One ear dicky
Don't you hate when you have a "DUH" moment?

Unfortunately I get used to them!

Bruce


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