The Stovebolt.com Forums Home | Tech Tips | Gallery | FAQ | Events | Features | Search
Fixing the old truck

BUSY BOLTERS
Are you one?

Where is it?? The Shop Area

continues to pull in the most views on the Stovebolt. In August alone there were over 22,000 views in those 13 forums.

Searching the Site - a click away
click here to search
New here ??? Where to start?
Click on image for the lowdown. Where do I go around here?
====
Who's Online Now
7 members (TUTS 59, MikeE, niobrarafun, Ponchogl, JW51, Peggy M, homer52), 569 guests, and 1 robot.
Key: Admin, Global Mod, Mod
Forum Statistics
Forums66
Topics126,776
Posts1,039,274
Members48,100
Most Online2,175
Jul 21st, 2025
Step-by-step instructions for pictures in the forums
Previous Thread
Next Thread
Print Thread
Joined: Nov 2004
Posts: 2,317
J
Former Workshop Owner
Former Workshop Owner
J Offline
Joined: Nov 2004
Posts: 2,317
I have an opportunity to buy a '51 half ton project that has been abandoned due to lack of interest. It is an incomplete frame off restoration (basket case). The top has been chopped 2 or 3 inches, it looks like they did a decent job. The doors have also been chopped, but are not yet installed.

My biggest concern, is the curved glass. I have been told that the normal corner windows can be trimmed to fit the smaller openings. Is this true, and is this usually expensive? The truck is being sold without any glass, front fenders, or grill. I have been told that there was too much rust in the fenders, and were tossed out. I am not too sure what happened to the grill, and they might still have it, but so far haven't been able to find it.

The story goes, that the metal work was done at a good college (for auto body) in Wyoming, so I am assuming that it was done correctly. Right now, I am undecided as whether to take on this project or not.

All feedback will be greatly appreciated.

Thanks

John


~ J Lucas
1941 Chevy 1/2-Ton
1942 Chevy 1.5-Ton SWB
In the Gallery
1959 Chevy Apache 32 Fleetside
My Flicker Photos!
Joined: Jan 2005
Posts: 1,682
F
Extreme Gabster
Extreme Gabster
F Offline
Joined: Jan 2005
Posts: 1,682
Man.. tough call.

It would have to be mighty cheap for me to hassle with it.

What do the rear fenders look like?

On the bright side.. if the frame and box are in good shape, you can always bag a 1.5 ton AD truck and swap the cabs.


an idea is only stupid if you think about it rationally.
Joined: Nov 2004
Posts: 2,317
J
Former Workshop Owner
Former Workshop Owner
J Offline
Joined: Nov 2004
Posts: 2,317
The rear fenders, and box sides look real good. The front panel (in the box) is missing, and there is no floor (bed). The running boards had some rust through, but are solid enough to stand on. Overall, the back half looks pretty darn good. I almost wonder if the rear fenders, or entire box had been replaced at one time.
The curved glass is what has me most concerned. I would hate to have to spend a lot of cash on cutting down a couple of corner windows.

John


~ J Lucas
1941 Chevy 1/2-Ton
1942 Chevy 1.5-Ton SWB
In the Gallery
1959 Chevy Apache 32 Fleetside
My Flicker Photos!
Joined: May 2001
Posts: 7,440
Extreme Gabster
Extreme Gabster
Joined: May 2001
Posts: 7,440
The corner windows are tempered glass and can not be cut with a glass cutter. They will have to be sanded down on a belt sander. I've never tried it but I have seen the finished product in trucks.


"It's just a phase. He'll grow out of it." Mama, 1964

1956 Chevy 1/2-ton 3100
1953 Chevy 6100 "The Yard dog"
1954 GMC Suburban Now with a new proud owner.
Joined: Nov 2004
Posts: 2,317
J
Former Workshop Owner
Former Workshop Owner
J Offline
Joined: Nov 2004
Posts: 2,317
Thanks for the information Cletis,

I am probably going to pass on this one, although I did get another fellow "Bolter" slightly interested. wink

John


~ J Lucas
1941 Chevy 1/2-Ton
1942 Chevy 1.5-Ton SWB
In the Gallery
1959 Chevy Apache 32 Fleetside
My Flicker Photos!
Joined: Feb 2006
Posts: 346
2
Shop Shark
Shop Shark
2 Offline
Joined: Feb 2006
Posts: 346
Cletis, The other "Bolter" is J Lucas's brother-in-law. Thats right I bit on it. I don't know if it was a smart move or not but it looks like it might be interesting. So I think I'm going to sell my 27 and put my money towards the 51. Do you know of any one that has 51 parts? Front fender, grill ect????


Terry K.

1951 5 window 1/2 ton

The only way to have a friend is to be one.
-Ralph Waldo Emerson-

Joined: Nov 2001
Posts: 1,516
D
'Bolter
'Bolter
D Offline
Joined: Nov 2001
Posts: 1,516
Cletis is right on! Tempered glass on the corner windows. And...if you get 'em too hot while sanding them down,,you have a pile of little broken pieces of glass on the floor.
In fact...thats an awful lotta sanding to do on a piece of tempered glass. 3 inches??? YIKES!!

Joined: Oct 2000
Posts: 804
M
Shop Shark
Shop Shark
M Offline
Joined: Oct 2000
Posts: 804
A young man where I work chopped a top on an AD Chevy such as that at "Wyotech" in Laramie a few years ago. Do you have any photos? That would be a kick if it was the same one.

As far as the window, I made plexiglass ones when I chopped mine 30 years ago. I sold the cab about 10 years ago and they still looked darn good. I did it very easily, just cut them out and set them in a baking dish in the oven for about five minutes at 350 degrees and they bent into shape. smile

Season to your own taste. smile

Brian


1948 Chevy Pickup
Chopped and sectioned
owned since 1974 when I was 15.
Joined: Jun 2005
Posts: 191
R
Shop Shark
Shop Shark
R Offline
Joined: Jun 2005
Posts: 191
Never realized you could bend plexiglass like that.

I guess you could turn it into a 3 window.

Joined: Nov 2004
Posts: 2,317
J
Former Workshop Owner
Former Workshop Owner
J Offline
Joined: Nov 2004
Posts: 2,317
Hey MARTINSR,

ask that guy you work with if he remembers what color that AD was that he worked on. I don't believe that very much has been done to the cab since it left the school. This could get to be interesting.

John


~ J Lucas
1941 Chevy 1/2-Ton
1942 Chevy 1.5-Ton SWB
In the Gallery
1959 Chevy Apache 32 Fleetside
My Flicker Photos!
Joined: Oct 2000
Posts: 804
M
Shop Shark
Shop Shark
M Offline
Joined: Oct 2000
Posts: 804
John, I'll ask him tomorrow. He showed me some photos of it but I don't remember the color.

Brian


1948 Chevy Pickup
Chopped and sectioned
owned since 1974 when I was 15.
Joined: Oct 2000
Posts: 4
S
Junior Member
Junior Member
S Offline
Joined: Oct 2000
Posts: 4
I never have any free time to get on this site but I couldn't help but put my 2 cents in on this one. About the glass. Tempered glass can be cut by using a sand blasting method. Tape everything up (both sides) except a small line where you would like to cut. Use a sand blaster just a little at a time so as to not get it too hot and after a while you will have two pieces of glass. Go too fast and you will have many more. Practice on a modern window side glass.


It's time for a road trip!!!
Joined: Jun 2005
Posts: 191
R
Shop Shark
Shop Shark
R Offline
Joined: Jun 2005
Posts: 191
Wouldn't modern side glass be safety laminated and not tempered and therefore a completely different animal?

There was a long thread on this topic at hotrodders if I recall correctly started by Brian several years ago. If my gray matter is working correctly I seem to remember the final decision (supported by some professionals) was that while you may occasionally succeed, the majority of the time when the tempered glass cooled down it would shatter.

Joined: Oct 2000
Posts: 804
M
Shop Shark
Shop Shark
M Offline
Joined: Oct 2000
Posts: 804
Yep, I did a test on the sandblasting tempered glass urban myth....I found it "Plausable". smile

I was getting somewhere but after taking a break came back to find the glass had expoded. Could it have been done slower? Yeah, could the thicker older glass be easier or harder? Yep, so at this point, I find it "Plausable".

Robin, most every glass on most every car made is tempered with exception of the windshield. So any replacement glass for these trucks are still tempered as far as I know.

John the truck was black when he worked on it, but it was supposed to be painted, he never saw that done.

Brian


1948 Chevy Pickup
Chopped and sectioned
owned since 1974 when I was 15.
Joined: Nov 2004
Posts: 2,317
J
Former Workshop Owner
Former Workshop Owner
J Offline
Joined: Nov 2004
Posts: 2,317
MARTINSR,

Bingo, looks like we have a match! It never was painted. The box and rear fenders, along with any remaining paint on the cab is definitely black.

That makes this one even more interesting.

John


~ J Lucas
1941 Chevy 1/2-Ton
1942 Chevy 1.5-Ton SWB
In the Gallery
1959 Chevy Apache 32 Fleetside
My Flicker Photos!
Joined: Oct 2000
Posts: 804
M
Shop Shark
Shop Shark
M Offline
Joined: Oct 2000
Posts: 804
That's pretty funny. He has photos of it being chopped, if you get the truck I'll have to get copies for you.

Brian


1948 Chevy Pickup
Chopped and sectioned
owned since 1974 when I was 15.
Joined: Nov 2004
Posts: 2,317
J
Former Workshop Owner
Former Workshop Owner
J Offline
Joined: Nov 2004
Posts: 2,317
You will need to forward them to my brother in-law Terry (27Capitol), he called the owner and they said that if he wants it, it's his. Now we just have to wait until they get back from vacation, which is good, as that will gives us time to clear some room for it.

John


~ J Lucas
1941 Chevy 1/2-Ton
1942 Chevy 1.5-Ton SWB
In the Gallery
1959 Chevy Apache 32 Fleetside
My Flicker Photos!
Joined: Feb 2006
Posts: 346
2
Shop Shark
Shop Shark
2 Offline
Joined: Feb 2006
Posts: 346
MARTINSR,

If you have any pictures of it being chopped I'ld like to see them. Like I said before I might be making a mistake getting this but it does look interesting. Looks like fun to me.


Terry K.

1951 5 window 1/2 ton

The only way to have a friend is to be one.
-Ralph Waldo Emerson-

Joined: Oct 2000
Posts: 804
M
Shop Shark
Shop Shark
M Offline
Joined: Oct 2000
Posts: 804
Ok, I'm confused, who is looking to buy this truck? Both you and John are talking like you are! Am I missing something?

Brian


1948 Chevy Pickup
Chopped and sectioned
owned since 1974 when I was 15.
Joined: Nov 2004
Posts: 2,317
J
Former Workshop Owner
Former Workshop Owner
J Offline
Joined: Nov 2004
Posts: 2,317
I stumbled upon this one accidentally. The dad was looking to recoup some of his investment since the son had lost interest. The cab was occupying one stall in his garage, and the rest was in a rented storage unit. He had advertised the engine, and a couple of other parts for sale. I hate to break up a solid vehicle, so I offered to buy it all, even though it doesn't fit in with my other projects.

I had a feeling that it might interest my brother in-law Terry (27Capitol), and I was correct.

My other excuse to buy it, (I think I have a problem) was for a father-son project for my 14 year old. Now even I realize that there is no way that I could ever find the time to take on another project. I was just convinced that it shouldn't be parted out, and I was going to try and find a way to keep it intact, even if it meant finding another buyer.

Hope that clears thing up.

John


~ J Lucas
1941 Chevy 1/2-Ton
1942 Chevy 1.5-Ton SWB
In the Gallery
1959 Chevy Apache 32 Fleetside
My Flicker Photos!
Joined: Feb 2006
Posts: 346
2
Shop Shark
Shop Shark
2 Offline
Joined: Feb 2006
Posts: 346
Brian,

John's right he found it and I'm buying it. I'm looking for front fender and grill ect for it.

Do I understand your 48 is chopped? I'll be in the bay area next April to visit my cousin in Santa Clara. Any chance in getting together so I can check out your truck. I'ld like to get some ideas.


Terry K.

1951 5 window 1/2 ton

The only way to have a friend is to be one.
-Ralph Waldo Emerson-

Joined: Oct 2000
Posts: 804
M
Shop Shark
Shop Shark
M Offline
Joined: Oct 2000
Posts: 804
Yep, we can get together. But right now, you won't get many ideas being the old chopped cab was sold. The one I have now is half done, but you are welcome to come by.

Brian

Heres when I was chopping my first cab when I was 16. smile
http://members.aol.com/buickfam/topchopping.jpg


1948 Chevy Pickup
Chopped and sectioned
owned since 1974 when I was 15.
Joined: Apr 2005
Posts: 2,832
C
'Bolter
'Bolter
C Offline
Joined: Apr 2005
Posts: 2,832
We used the water injector that goes with the baking soda blasting nozzle and cut a tempered rear glass with it. Used sugar sand and had the water turned up. The outfits that clean brick and remove graffiti use a sand slurry and that gave us the idea. Ours was setup to flow much more water for cooling and less sand than what they use. Truman Industries (TIP) sold the water injector nozzle at that time and, I'm sure anyone that sells soda blasters has them because soda is just too dusty without one. The back window was on a 54 chopped top mercury.


Evan
Joined: Apr 2005
Posts: 641
3
Shop Shark
Shop Shark
3 Offline
Joined: Apr 2005
Posts: 641
that sounds like a truck that could use a 1 peace fibberglass front end

Joined: Oct 2000
Posts: 804
M
Shop Shark
Shop Shark
M Offline
Joined: Oct 2000
Posts: 804
Quote
Originally posted by coilover:
We used the water injector that goes with the baking soda blasting nozzle and cut a tempered rear glass with it. Used sugar sand and had the water turned up. The outfits that clean brick and remove graffiti use a sand slurry and that gave us the idea. Ours was setup to flow much more water for cooling and less sand than what they use. Truman Industries (TIP) sold the water injector nozzle at that time and, I'm sure anyone that sells soda blasters has them because soda is just too dusty without one. The back window was on a 54 chopped top mercury.
That is WILD Evan, if that really works, you could be making a MINT cutting tempored glass.

Brian


1948 Chevy Pickup
Chopped and sectioned
owned since 1974 when I was 15.
Joined: Apr 2005
Posts: 2,832
C
'Bolter
'Bolter
C Offline
Joined: Apr 2005
Posts: 2,832
Brian, it worked once to perfection but I'm not naive enough to think bad things couldn't happen. Just one oversize grain of sand that made it through the sieve or even setting a strain up by not cutting a consistent depth on each pass could make alot of little pieces happen. We need to get a couple tempered glasses and whittle several 2 or 3 inch strips off them before we can say it works every (or at least most) the time. The merc belonged to a friend and he had an extra glass so we said, "what the heck".


Evan
Joined: Oct 2000
Posts: 804
M
Shop Shark
Shop Shark
M Offline
Joined: Oct 2000
Posts: 804
That is just wild. I have heard many urbanmyths about cutting tempered glass, that is the first I have every heard that is from the actual guy who did it (in other words I can believe it). That is just wild. Now, being I know next to nothing about the technology you used, I can't grasp it fully. But that is just wild. smile

Brian


1948 Chevy Pickup
Chopped and sectioned
owned since 1974 when I was 15.
Joined: Feb 2006
Posts: 346
2
Shop Shark
Shop Shark
2 Offline
Joined: Feb 2006
Posts: 346
So can a glass company cut/grind glass to fit or can they make it? What about plexaglass?


Terry K.

1951 5 window 1/2 ton

The only way to have a friend is to be one.
-Ralph Waldo Emerson-


Moderated by  Gdads51 

Link Copied to Clipboard
Home | FAQ | Gallery | Tech Tips | Events | Features | Search | Hoo-Ya Shop
Powered by UBB.threads™ PHP Forum Software 8.0.0
(Release build 20240826)
Responsive Width:

PHP: 8.3.11 Page Time: 0.301s Queries: 13 (0.050s) Memory: 0.7253 MB (Peak: 0.9033 MB) Data Comp: Zlib Server Time: 2025-09-22 16:16:45 UTC
Valid HTML 5 and Valid CSS