This morning as I was preparing to leave for work, I discovered that Ol' Roy's brake lights aren't working. I check lights on vehicles all the time and I know they were working a couple weeks ago , just before I got into the valve cover gasket / rocker arm job.
It's a 6v system. Taillights are working. Bulbs aren't cloudy and the brake light filaments are intact.
The problem seems likely to be at a point that both lights share - wiring, brake light switch. Where exactly is the switch? I don't remember seeing it during other repairs.
I'm at work so I can't look at anything now or flip through the manual unril I get home this afternoon. What's the most likely cause and why would they just stop working when the system hasn't been disturbed lately?
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
If it has a pressure switch in the brake line, thats where you start looking. I had a few that didn't work reliably so I switched to micro switch. The fluid pressure switches leak and damage the internal contacts. In my case, I could stop the truck with little pressure on the brakes so the lights never activated. Yours maybe mounted on or near the master cylinder.
Otto - The brake light switch is located on the underside of the cab floor kick panel, pretty much directly under the steering column. Screenshots below are the switch info from the Shop Manual and a screengrab of a Denny Graham posted picture of his 1950 Chevy pickup engine compartment showing the actual switch and location.
Since the switch and wire connections are exposed to the elements, the switch and/or the wire connections do fail overtime. Repop switches are available from our usual vendors.
EDIT NOTE: It is a mechanical arm movement electric switch that is triggered by depressing the brake pedal. The brake pedal rod actual move the switch arm between the off/on positions. I've added a pic of the switch by itself from Jim Carters EL106 ad page.
Last edited by Gdads51; 10/06/20261:37 PM.
~ Dan 1951 Chevy 3 window 3100 Follow this story in the DITY Gallery "My Grandpa Carl's Truck and How it Became Mine" 1966 Chevelle (Wife's Hot Rod) | 2013 Chevy Silverado (Current daily driver) US Army MSG Retired (1977-1998) | Com Fac Maint Lead Tech Retired (1998-2021)
Assuming no turn signals have been installed, the brake light switch is the most likely culprit.
To troubleshoot, move the arm of the switch with your finger to see if the lights come on. If they do, the switch is positioned wrong.
If the lights do not come on, short the 2 wires on the switch together. If the lights come on now, the switch is bad.
If you still don't have lights check for battery voltage on one of the wires. If no battery voltage check the stop light fuse on the firewall. If you have battery voltage the problem is wiring from the switch to the tailights or both bulbs burned out.
If you still don't have lights check the problem is either the headlight switch or wiring between the headlight switch and the stop light fuse on the firewall.
'57 GMC 102, Original 347 V8, HydraMatic, 3.08 rear gear, added A/C, disk front brakes, HEI, AFB carb, '98 Honda Black Currant paint. T-boned and totaled 10/12 '52 GMC 152 Stake Bed, Original 228, SM420, added A/C, HEI, disk front brakes, '67 Chev 3.55 rear gear. Gets used as a real truck.
Thanks a lot. Talk about a Rube Goldberg contraption. That's funny that the switch has its own lever arm.
I guess I know what I'm doing when I get home from work this afternoon.
I also wasn't even aware that there was a fuse in that stoplight circuit.
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
'57 GMC 102, Original 347 V8, HydraMatic, 3.08 rear gear, added A/C, disk front brakes, HEI, AFB carb, '98 Honda Black Currant paint. T-boned and totaled 10/12 '52 GMC 152 Stake Bed, Original 228, SM420, added A/C, HEI, disk front brakes, '67 Chev 3.55 rear gear. Gets used as a real truck.
On my '46, the brake light switch is located on the firewall on the engine side of the brake pedal. My brake lights stopped working one time and the switch tested OK. My brake light wiring goes through my Signal-Stat 800 turn signal and I ended up taking it apart to spray all the contacts with electronic cleaner. After cleaning, my brake lights started working again and they are still working today.
~ John in Utah 1946 1/2Ton w/4-speed manual transmission w/1960 235 engine Here We Go Follow in his DITY Bay
- If you think about it, it has been one year ago today!
Fortunately I do not have any add-on turn signals. It has the stock brake light and parking light system. The only modification is a right hand brake light spliced into the original system.
This of course was done decades ago so I don't know anything about it but my guess is that the problem is up there with the switch or that fuse. I forgot this truck even had a fuses. I guess it is like three of them or something.
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
I’ve experienced something like that and issues was the pedal travel. Pull on the brake pedal to see if the light comes on.
Actually, it's more likely that the brake lights won't turn OFF if the pedal isn't all the way up. But the switch itself can freeze up so the lever doesn't move or the contacts get corroded. It'll be a two person operation to replace, as it's secured by two screws from inside the cab. One to hold it in place while the other turns the screws after the floor mat has been pulled back.
Kevin 1951 Chevy 3100 work truck Follow this saga in Project Journal Photos 1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car) Busting rust since the mid-60's If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
Assuming no turn signals have been installed, the brake light switch is the most likely culprit.
No turn signals installed.
To troubleshoot, move the arm of the switch with your finger to see if the lights come on. If they do, the switch is positioned wrong.
Arm is positioned between firewall and brake pedal bar. It moves as it should when brake pedal is pressed but lights stay off. No amount of back and forth wiggling or anything gets the lights to come on. Spring on switch arm seems pretty weak with a flat spot toward the end of travel.
If the lights do not come on, short the 2 wires on the switch together. If the lights come on now, the switch is bad.
One wire with alligator clips stuck in each female bullet connector does not turn on lights.
If you still don't have lights check for battery voltage on one of the wires. If no battery voltage check the stop light fuse on the firewall. If you have battery voltage the problem is wiring from the switch to the tailights or both bulbs burned out.
One of the switch wires 6.5v-6.7v depending on where I touch the ground. Stoplight fuse is good. I also jumped the fuse with alligator clips and still no lights
If you still don't have lights check the problem is either the headlight switch or wiring between the headlight switch and the stop light fuse on the firewall.
How does the headlight switch play a role in the brake lights? Parking lights and taillights come on at first detent. Headlights and taillights come on at second detent.
Last edited by Otto Skorzeny; 10/06/20267:42 PM.
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
The filaments in each bulb look perfectly fine. It doesn't seem that just the brake half could be burned out on both of them while the taillight halves still work. Can bulbs burn out with no damage to filaments or clouded, black glass inside the bulb? Doesn't seem likely.
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
It's possible that both of the brake filaments are burnt out. Check them with a multimeter set to ohms with one probe on the bulb casing and the other on the contact points on the ends. You should get a small number of ohms on both contacts, but they'll be different. If you get an open circuit reading, then the filament is bad. Check the fuse with a multimeter as well. Those can fool the eye also. But since you get voltage at one of the switch wires, that confirms the fuse is good. Plug that wire into the switch and check for voltage on the other switch terminal as you depress the brake pedal.
Last edited by klhansen; 10/06/20267:55 PM. Reason: added more stuff
Kevin 1951 Chevy 3100 work truck Follow this saga in Project Journal Photos 1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car) Busting rust since the mid-60's If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
Can the filaments be burned out even though there's no visual evidence that they are? All of the little wire filaments and everything in there are still all connected not all messed up like bulbs usually get when they blow.
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
Bulbs can fool your eye like fuses can. Check with a multimeter.
Kevin 1951 Chevy 3100 work truck Follow this saga in Project Journal Photos 1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car) Busting rust since the mid-60's If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
If all that checks out ok, look for a break in the wiring going to the brake lights. Maybe a rock hit damaged it, causing an open circuit. First confirm voltage at the bulb sockets with the brake pedal depressed.
Kevin 1951 Chevy 3100 work truck Follow this saga in Project Journal Photos 1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car) Busting rust since the mid-60's If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
Which wire should be put on bulb case and which one should be out on the bottom button? What ohm scale should I use?
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
It doesn't matter which probe is on the bulb case. You're looking for less than 10 ohms.
Kevin 1951 Chevy 3100 work truck Follow this saga in Project Journal Photos 1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car) Busting rust since the mid-60's If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
Okay. One of the bulbs tested three and 2.6 on each of the two buttons on the bottom of the bulb. That was with the ohm meter set at 200 scale, whatever that means.
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
Looks like you're down to the wire between the brake light switch and the brake light sockets. My truck has bullet connectors down below the cowl in both circuits. But I put those in. I don't recall if there were connectors like that when stock. But that would be the first place to look. Maybe that connection came loose (if you have one there.)
Kevin 1951 Chevy 3100 work truck Follow this saga in Project Journal Photos 1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car) Busting rust since the mid-60's If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
Checking voltage at one tail light showed something around 5.9 v to 6 point whatever on one of the little buttons when the tail lights are on.
The other one showed zero volts with the brake light pressed and tail lights on.
So, it seems like the bulbs are okay but I'm getting no juice on the brake light circuit to the tail lights
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
That wiring diagram I attached to an earlier shows that the brake light circuit gets its power from the headlight switch.
But you've already verified that power is getting to the brake light switch, so don't worry about that.
'57 GMC 102, Original 347 V8, HydraMatic, 3.08 rear gear, added A/C, disk front brakes, HEI, AFB carb, '98 Honda Black Currant paint. T-boned and totaled 10/12 '52 GMC 152 Stake Bed, Original 228, SM420, added A/C, HEI, disk front brakes, '67 Chev 3.55 rear gear. Gets used as a real truck.
Okay, let me slither under there and see if I can find any connections. It would be nice if there were some that had come disconnected somehow.
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
That wiring diagram I attached to an earlier shows that the brake light circuit gets its power from the headlight switch.
But you've already verified that power is getting to the brake light switch, so don't worry about that.
I did? I'll take your word for it. Hahaha!
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
Here's a markup of the wiring diagram that Bill posted. Should be connectors located under the door hinge pillar or thereabouts. Also back near the taillight housing.
Kevin 1951 Chevy 3100 work truck Follow this saga in Project Journal Photos 1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car) Busting rust since the mid-60's If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
And on a side note, the stoplight switch doesn't care which of the two wires is connected to which of the two pins, right? Since it's a switch all it does is open and close so the order that those two are connected is irrelevant, correct?
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
Correct. Just like a bulb doesn't care which way you put the ohmmeter probes on it.
Kevin 1951 Chevy 3100 work truck Follow this saga in Project Journal Photos 1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car) Busting rust since the mid-60's If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
I'm going to make a wild guess that the original connection is probably for the tail light and that messy looking bundle of electrical tape is probably the brake wiring.
Am I correct to assume that there will be just one wire running to the brake lights and one wire running to the tail lights?
I assume the fixtures themselves will be grounded to the body or frame or whatever along the way? I guess I could look at that schematic. Hahaha
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
I'll see what I can figure out with this taped up connection, but it looks like a rewire, similar to what I did for the headlights a few years ago is in my future
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
Another hack job by the dyslexia impaired previous owner.
Dang jalopies! The fun never ends.
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
For context, when the truck first came into my care, I discovered that two digits on the title had been transposed. Number three and number four plug wire were transposed, the high beam wire and the power wire on the dimmer switch were transposed.
So who knows what else I will run into whenever I dig a Little deeper on this thing?
Last edited by Otto Skorzeny; 10/06/20268:57 PM.
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
Well, I guessed wrong. That crappy electrical tape connection was actually the tail light wire and not the brake wire.
Good grief!
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
Get a load of this. So I assumed incorrectly that that crappy taped connection was the brake lights circuit so I unwrapped it and then discovered that that was actually the tail light circuit.
So I had to make a quickie repair on that, having already decided that the entire rear half of the vehicle needs to be rewired after looking at all that junk under there.
Anyway all the tugging and yanking and messing around with the wires and connections under there got the brake light circuit working again without having to disconnect or rewire any temporary connections..
So now at some point in the future, hopefully near future but I don't have time with so many other things going on I'm going to run new tail light wires and new brake wires.
And of course the idiot that did this work in the past left no slack in the lines. They're just pulled taut and strung all over the place instead of tucked neatly in the frame rail out of the way of everything else.
So in a way I guess it's good that the brake lights didn't work for me this morning because now it's going to force me to do more work that I don't have time for
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
I'm sure I'll be back asking more questions when the Day of Reckoning comes and I decide to run new wiring from the firewall to the tail lights.
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
It'll be a two person operation to replace, as it's secured by two screws from inside the cab. One to hold it in place while the other turns the screws after the floor mat has been pulled back.
Tip for those who find themselves working without help more than they do. A piece of strategically placed tape will hold the switch in long enough for screws to be started.
Anyway all the tugging and yanking and messing around with the wires and connections under there got the brake light circuit working again without having to disconnect or rewire any temporary connections..