Is is ok to use one of these models for now, I will rebuild original down the road. Any need to use regulator if it is built into the alternator? Thanks for advice.
You'll need a #10 or larger wire running from the alternator output post to the wire on the "bat" connection on the voltage regulator. Assuming it is a one wire alternator that should be all the wiring you need. Check back with us if it is a 3 wire alternator.
You will need to modify your generator mount to accept the much narrower mounting arrangement on the alternator. You may be able to do that with just spacers and/or washers to position the alternator fore and aft. You will likely need to provide a different adjustment bracket as well.
Make sure you get an alternator with a pulley that matches your belt. The two pictures you posted use different sizes of belts.
'57 GMC 102, Original 347 V8, HydraMatic, 3.08 rear gear, added A/C, disk front brakes, HEI, AFB carb, '98 Honda Black Currant paint. T-boned and totaled 10/12 '52 GMC 152 Stake Bed, Original 228, SM420, added A/C, HEI, disk front brakes, '67 Chev 3.55 rear gear. Gets used as a real truck.
PowerGen makes an AC generator that looks like the original Delco DC generator and has the same mounting points. Of course they're a couple hundred dollars more than the one in your picture.
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
If all you're planning to do is drive on and off a trailer at a car show, that PowerGen alternator might be a good choice. Don't count on it to do a good job of keeping the battery charged or lasting a long time in a daily driver situation. The physical shape of a generator-looking alternator is all wrong for doing a good job of battery charging and/or powering high current draw accessories. Jerry
"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt! There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway Love your enemies and drive 'em nuts!
If all you're planning to do is drive on and off a trailer at a car show, that PowerGen alternator might be a good choice. Don't count on it to do a good job of keeping the battery charged or lasting a long time in a daily driver situation. The physical shape of a generator-looking alternator is all wrong for doing a good job of battery charging and/or powering high current draw accessories. Jerry
Friends of mine who have been drawn into (I could have said tricked into) buying this tell me: (a) they don't cool well at all so (b) in a few months they burn up and leave you stranded and (c) they're incredibly overpriced. In the process of burning up they sound like a you-rent-it cement mixer. Aside from that, they're just fine. Yet another product that was underthought, undertested and overmarketed. Pertronix as a make-believe alternator.
~ Jon 1952 1/2 ton with 1959 235 | T5 with 3.07 rear end
That's funny. I've never heard that about the PowerGen but then again, I don't really do modifications to my vehicles. I've seen them and thought they looked like a good solution for an easy swap, albeit expensive.
Do alternators create more heat than DC generators?
1950 Chevrolet 3100 (Ol' Roy)
1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1964 Ford Galaxie 500 coupe |1966 Ford Mustang (Little Red) | 1969 Pontiac GTO (The Dishpit) I 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
ok then, gen sounds right and the way to go- would you recommend running #10 to a front terminal block for lights as well as to the back- and use a standoff to keep it insulated from frame neg./return. then take all back to a central place on the firewall that has a main conductor #8 or #6 to batt. thanks for the good practical advice.
Last edited by weewilly; 09/28/20232:25 PM. Reason: left out description
Otto, the charging current from an alternator is created in the stator, the stationary winding in the large diameter fixed frame. Look at a real alternator- - - -the frame is a wide open design with lots of air flowing over the wiring. The rotor creates a spinning magnetic field that sweeps over the stator. Generators spin the current creating conductors with the armature, and create magnetism with the stationary field coils,. A generator makes the charge current in the armature, the rotating part, and there's a fan built in to create a wind tunnel effect through the housing. Reversing the concept by mounting the stator in an enclosed housing without adequate cooling so it looks like a generator doesn't make good nonsense. Jerry
"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt! There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway Love your enemies and drive 'em nuts!
Alternators like the 10-SI style in the picture are self-regulating for current, based on the way the stator is made. They do not need an external current control. That one has a 60 amp stator, which is approximately twice the capacity of the 30 amp generator it usually replaces. The charge rate automatically tapers off as the battery reaches full charge, so most of the time it will be operating in the 5-10 amp range. It has an internal voltage regulator set for a maximum of 7.5 volts, which is also correct for a "6 volt" electrical system. It's "plug and play" if the installation instructions are followed correctly. Jerry
"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt! There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway Love your enemies and drive 'em nuts!
That, and most other GM alternators, has a built in regulator.
'57 GMC 102, Original 347 V8, HydraMatic, 3.08 rear gear, added A/C, disk front brakes, HEI, AFB carb, '98 Honda Black Currant paint. T-boned and totaled 10/12 '52 GMC 152 Stake Bed, Original 228, SM420, added A/C, HEI, disk front brakes, '67 Chev 3.55 rear gear. Gets used as a real truck.
Thanks. I will purchase a rebuild kit and when time allows enjoy installing the original. Any thoughts on the central location for return wire instead of tapping the inside fenders for the lights...I don't mind running a #10 to front and back.
Jerry, can you explain how I should wire this. They give a few methods. Downfalls or safety precautions. Disconnect so batt. is not slowly drained? When they said "should" in the instructions I am wondering what to do when should goes South. Are you able to get on the Chevs of the 40s site to look at the DA 2 wire plug instructions?
It's a 2 wire with one red hitting the post on Alt. And other wire "exciter" running to + of ignition coil or ignition term. on the ignition switch. So I don't run wire from Alt. batt. terminal to regulator, before going to battery +? And why do the instructions state " there should be battery voltage to the white wire only when the ignition key is on" thanks for input.
YOU DO NOT NEED AN EXTERNAL REGULATOR WHEN USING AN ALTERNATOR.
Run the big output wire from the alternator straight to the downstream side of the ammeter. Connect all the supply wires to such things as the ignition switch, headlights, and any accessory fuse block(s) to the same terminal. The only thing that gets attached to the other side of the ammeter is a single heavy wire (#8 maybe) to the battery cable terminal at the starter. Do not connect ANY wires to the original 3-unit regulator. It's not needed. You can remove it, and the wires attached to it unless you plan to go back to a generator/regulator setup sometime in the future. Jerry
"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt! There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway Love your enemies and drive 'em nuts!
Directions on Alt from Chevs of 40's has sensing wire going to Alt. Should it be terminated elsewhere to sense voltage diff down line? If my drawing is flawed or needs additions please let me know.
I'd move it downstream. Someplace that is switched like the "run" terminal on the ignition switch.
'57 GMC 102, Original 347 V8, HydraMatic, 3.08 rear gear, added A/C, disk front brakes, HEI, AFB carb, '98 Honda Black Currant paint. T-boned and totaled 10/12 '52 GMC 152 Stake Bed, Original 228, SM420, added A/C, HEI, disk front brakes, '67 Chev 3.55 rear gear. Gets used as a real truck.