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Mod | | | Forums66 Topics128,050 Posts1,055,671 Members48,426 | | Most Online14,466 Apr 26th, 2026 | | AD Chevy Trucks Over 6,000 pictures Brad Allen has an awesome collection of Chevrolet factory pictures that he has set up from film strips. Check them out!
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on the Internet for over 30 years! and not clogged down with Ads! Again, thanks! | | | | Joined: Jan 2021 Posts: 7 New Guy | | New Guy Joined: Jan 2021 Posts: 7 | ANYONE KNOW THE CORRECT SIZE BATTERY CABLES TO USE? POSITIVE AND NEGATIVE, I DONT THINK NEGATIVE MATTERS. | | | | | Joined: Apr 2005 Posts: 7,440 Bolter | | Bolter Joined: Apr 2005 Posts: 7,440 | Turn off your cap lock please.
Martin '62 Chevy C-10 Stepside Shortbed (Restomod in progress) '47 Chevy 3100 5 Window (long term project) ‘65 Chevy Biscayne (Emily) ‘39 Dodge Business Coupe (Clarence) “I fought the law and the law won" now I are a retired one! Support those brave men/women who stand the "Thin Blue Line"! Hug a cop! USAF 1965-1969 Weather Observation Tech (I got paid to look at the clouds)
| | | | | Joined: Aug 2018 Posts: 1,004 'Bolter | | 'Bolter Joined: Aug 2018 Posts: 1,004 | Negative cable size matters “ Kirchhoff's current law (1st Law) states that current flowing into a node (or a junction) must be equal to current flowing out of it.”
The negative cable will move the same current as the positive cable unless there is measurable surface leakage from the chassis over the battery body towards the negative terminal. For all intents and purposes that leakage can be assumed 0, but we know it happens a tiny amount. -s | | | | | Joined: Mar 2014 Posts: 4,481 Moderator, Electrical Bay | | Moderator, Electrical Bay Joined: Mar 2014 Posts: 4,481 | Doug is it 12v or 6v? That will have a bearing on the correct answer.
~ Jon 1952 1/2 ton with 1959 235 | T5 with 3.07 rear end
| | | | | Joined: Jan 2021 Posts: 7 New Guy | | New Guy Joined: Jan 2021 Posts: 7 | 12v. Sorry for the caps. My work computer has to have them on. | | | | | Joined: Mar 2014 Posts: 4,481 Moderator, Electrical Bay | | Moderator, Electrical Bay Joined: Mar 2014 Posts: 4,481 | Bottom line...you can't go too big when it comes to battery cables. But 12v is ok with smaller wiring than 6v. Then it becomes a matter of measuring the length of cable you need. And that is also determined by the amperage of your system and what you're powering, how you're charging it, etc.
Here's a chart: Recommended Length and Amperage for Battery Cable while maintaining a 2% or less voltage drop at 12 volts: Battery Cable Size 50 Amps 100 Amps 150 Amps 200 Amps 300 Amps 6 Gauge (AWG) 11.8 ft 5.9 ft 4.4 ft 2.9 ft 2.2 ft 4 Gauge (AWG) 18.8 ft 9.4 ft 6.3 ft 4.7 ft 3.1 ft 2 Gauge (AWG) 29.8 ft 14.9 ft 9.9 ft 7.4 ft 4.9 ft 1 Gauge (AWG) 37.7 ft 18.9 ft 12.6 ft 9.4 ft 6.3 ft 1/0 Gauge (AWG) 47.5 ft 23.8 ft 15.9 ft 11.9 ft 7.9 ft 2/0 Gauge (AWG) 60 ft 30 ft 20 ft 15 ft 10 ft 3/0 Gauge (AWG) 75.6 ft 37.8 ft 25.2 ft 18.9 ft 12.6 ft 4/0 Gauge (AWG) 95.2 ft 47.6 ft 31.7 ft 23.8 ft 15.8 ft.
Thing is, we know you have a 1950 Chevy. Truck, car, bus, cement mixer? We don't know where your battery is, whether you have a generator or an alternator or anything else, so we really can't do much more than to give you some guidelines at this point.
~ Jon 1952 1/2 ton with 1959 235 | T5 with 3.07 rear end
| | | | | Joined: Mar 2014 Posts: 154 'Bolter | | 'Bolter Joined: Mar 2014 Posts: 154 | When you figure out what size cables you want/need, I just found this online supplier that allows you to custom build battery cables with length/gauge/color of wire, and type of ends. They're "Made in the USA", though the components probably come from offshore. They ship them via USPS for just $3.97 and are extremely fast. I ordered Wed morning and my cables are arriving today (Friday). BatteryCablesUSA
Greg Brown
| | | | | Joined: Feb 2019 Posts: 4,472 AD Addict & Tinkerer | | AD Addict & Tinkerer Joined: Feb 2019 Posts: 4,472 | I used 2 gauge for my 12v system in my ‘52 1/2 ton. I ordered them custom made from a seller on eBay called “gaugewireandcable”. 100% positive feedback, really reasonable and “Made in the USA”!
Last edited by Phak1; 02/05/2021 2:03 PM.
Phil Moderator, The Engine Shop, Interiors and Project Journals1952 Chevrolet 3100, Three on the Tree, 4:11 torque tube Updated to: ‘59 235 w/hydraulic lifters, 12v w/alternator, HEI, PCV and Power front Disc BrakesProject JournalsStovebolt Gallery Forum | | | | | Joined: Feb 2004 Posts: 29,769 Kettle Custodian (pot stirrer) | | Kettle Custodian (pot stirrer) Joined: Feb 2004 Posts: 29,769 | I buy 0 gauge welding cable in bulk, and solid copper crimp-on connectors, and custom make my own cables. A hammer-type crimping tool and a 3 lb. BFH completes the setup. Jerry
"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt! There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway Love your enemies and drive 'em nuts!
| | | | | Joined: Sep 2010 Posts: 2,307 'Bolter | | 'Bolter Joined: Sep 2010 Posts: 2,307 | I used battery cables Canada (west rock battery). They made up my cables for my 54 gmc six volt .I used 00 gauge and was impressed with the cables they made up ,had nice quality ends with covers and the wire was quality wire that is very flexible . | | | | | Joined: Jan 2021 Posts: 7 New Guy | | New Guy Joined: Jan 2021 Posts: 7 | Thank you all. I think I can make it happen from here. I know now to give a little more info next time. I am using 4 ga and I think that will be fine with what I have read. This is a great group with very knowledgeable people hopefully I can give some advice later. I sell battery cables and make them up but just wanted to make sure if the size. I also sell all the nuts and bolts and wiring if anyone wants to pm me I hope that is allowed. If not sorry. | | | | | Joined: Feb 2004 Posts: 29,769 Kettle Custodian (pot stirrer) | | Kettle Custodian (pot stirrer) Joined: Feb 2004 Posts: 29,769 | 4 Gauge is barely adequate for 12 volt systems, if the cable runs are fairly short. Otherwise, you're sending a boy to do a man's job. John has advertising space available to purchase- - - -support the Stovebolt site and buy an ad, or just post your offerings on the swap meet forum! Jerry
"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt! There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway Love your enemies and drive 'em nuts!
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