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#1370576 07/25/2020 4:02 AM
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'Bolter
'Bolter
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My Fuel gauge stopped working one day then a few trips later it would work here and there. Finally I ordered a new Fuel sender.
See picture. That is less than 800 miles on it.
The main rod fell off. Whipmy tap welds.
It was a puzzle to get out of the tank but new one in and works great.
Is this common ?
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1950 Chevy 3100
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Ex Hall Monitor
Ex Hall Monitor
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Most aftermarket stuff is made in China these days and a lot is junk. I had a brand new sending unit for my '53 fall apart in my hands. No welds just tabs bent over. Not wanting to put heat on it I managed to get it back together and bent the tabs more securely. Two years and counting on the result. Looks to me like you might be able to drill a couple of holes and rivet it back together.


Save a life, adopt a senior shelter pet.
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'Bolter
'Bolter
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Tiny,
I will ohm test it today. If it's still "working"
I will fix it and keep as a spare.
I agree on Overseas parts. JUNK
I buy most NOS parts. To me it's worth the extra $.
Todd


1950 Chevy 3100
Joined: May 2015
Posts: 11,034
Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
Joined: May 2015
Posts: 11,034
Looks like a crappy spot welding job to me. You could probably clean it up and re-spot weld it. That would avoid drilling thru the plate that seals the gas inside.


Kevin
1951 Chevy 3100 work truck
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1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car)
Busting rust since the mid-60's
If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
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Sir Searchalot
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I would rivet it


Right is right, even if everyone is against it, and wrong is wrong, even if everyone is for it. - William Penn
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'Bolter
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I tested it. Works perfect. So I carefully spot welded it back.
Retested it. Still good. Keep as a spare for now.
Todd

**Disclaimer I am not a "welder"
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1950 Chevy 3100
Joined: May 2015
Posts: 11,034
Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
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Posts: 11,034
Originally Posted by Shaffer's1950
**Disclaimer I am not a "welder"
Technically those are tack welds, not spot welds, but they look like they'll hold it. thumbs_up


Kevin
1951 Chevy 3100 work truck
Follow this saga in Project Journal
Photos
1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car)
Busting rust since the mid-60's
If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
Joined: Oct 2005
Posts: 4,251
"Hey! I sound like Darth Vader!!
"Hey! I sound like Darth Vader!!
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Originally Posted by bartamos
I would rivet it

How would you seal rivets?

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'Bolter
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Tack welds ...Got it...
I did toss out a Disclaimer... haa

Yes, this is the unit that goes behind the seat.inside the cab.
Needs to be 100% sealed.


1950 Chevy 3100
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Sir Searchalot
Sir Searchalot
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"How would you seal rivets?"

Against what? Splash? They will not be submersed. Won't leak. Rivets are tight by definition.

If that doesn't compute to you, Second option: I have sealed holes on aluminum boats with
This type rivet. I have an assortment of them. (sealed blind rivets). Just thought if the person didn't weld or didn't want to ignite fumes lurking in the sender can and burn their arm hairs and the rheostat coil, that rivets are a good option. thumbs_up Looks like all survived the ordeal. smile


Right is right, even if everyone is against it, and wrong is wrong, even if everyone is for it. - William Penn
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'Bolter
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Closed end Rivets. Nice, I have never tried those.
Look like they would seal good.
Always like several options on projects!
Thank you


1950 Chevy 3100
Joined: Oct 2005
Posts: 4,251
"Hey! I sound like Darth Vader!!
"Hey! I sound like Darth Vader!!
Joined: Oct 2005
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Bartamos, I'm going to have to disagree with you on this one. I've seen too many of them leak over my career.

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Sir Searchalot
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Well............. Gord good buddy
1. I already said that
2. He already commented on them
3. He has already welded it
4. Smith can't be convinced, too many flux fumes...OK, I better put this in>>>>> smile


Right is right, even if everyone is against it, and wrong is wrong, even if everyone is for it. - William Penn

Moderated by  Jon G, Rusty Rod 

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