Your plunger may be sticking. Chock the wheels. Loosen the two hoses at the pumpkin. Remove the three 9/16 bolts.Now you may remove the 2-speed unit. There is a lever,similar to a fuel pump,that actuates the 2-speed switch in the differential. Block one of the hoses with a correct size bolt.hold your thumb over the end of the other hose,as you push the lever up and down. You should feel compression,if your diaphragm is air-tight. If not,then you'll need to replace it. Simple. Remove all of the screws that hold the two halves together. Now you can see te diaphragm. It's rubber,about the same thickness as an inner tube. I replaced mine from a truck "boot",I got for Free,at a truck tire shop.they're a little thicker than an inner tube,but still flex well.cut the diaphragm material slightly larger than the original-it doesn't need to look pretty. Cut a Tiny X in the center,where the plunger will pass through. push the plunger through,and "Permatex" the bottom of the washer to the rubber,before you tighten down the nut.Lube the plunger with motor oil,before re-installation. "Permatex" both halves of the diaphragm housing. Put the two halves back together.With an awl,punch holes at 12:00,3;00,6:00,and 9:00. Start the screws,to secure the diaphragm. Install and tighten the rest of the screws. Now you may trim the excess "boot" with a utility knife.Make sure the lever is contacting the switch before you "Button it up". I had fun rebuilding mine,and it took less than an hour. Cheaper,and less headache,than going electric. Hope this helps.
Last edited by wetwilly5757; 08/29/2016 10:36 PM.