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Joined: Jul 2000
Posts: 619
"MONGO"
"MONGO"
Joined: Jul 2000
Posts: 619
Now that the front sheetmetal for my 53 is looking better decided it was time to focus on the many repairs that my cab needs.

Figured we'd start with the passenger side cab corner I marked the area I decided I needed to cut out with tape, and went at it with the cutoff wheel. This is the hole that was left when I was done.
Outside
http://www.chevygmcofkc.org/Gallery/showphoto.php?photo=3379&papass=&sort=1&thecat=3021
Inside
http://www.chevygmcofkc.org/Gallery/showphoto.php?photo=3380&papass=&sort=1&thecat=3021

Next I took the patch panel and pushed it up as tight as I could on the outside, then clamped it from the bottom with Vise Grips and marked it from the inside. I then trimmed it down to fit the hole.
(Should have taken more pictures during this process but seeing as this was my first attempt I didn't think about it, I promise I'll do better on the other side.)
Turns out I trimmed a little too much off the patch panel as my gap between the cab and the panel ended up being too wide in several spots, as opposed to going and getting another $25 patch panel I ended up backing the space with a strip of scrap and using it to let me fill the gap with weld.
Anyway, here's the result. It still needs some finish work and I need to tap one spot I think I got it too hot with the body hammers but live and learn.
http://www.chevygmcofkc.org/Gallery/showphoto.php?photo=3387&papass=&sort=1&thecat=3021

http://www.chevygmcofkc.org/Gallery/showphoto.php?photo=3385&papass=&sort=1&thecat=3021

http://www.chevygmcofkc.org/Gallery/showphoto.php?photo=3386&papass=&sort=1&thecat=3021

Sunday I cut the drivers side out and it is in much worse shape going to need an inside corner panel and a rear door pillar panel on it.
http://www.chevygmcofkc.org/Gallery/showphoto.php?photo=3389&papass=&sort=1&thecat=3021

http://www.chevygmcofkc.org/Gallery/showphoto.php?photo=3390&papass=&sort=1&thecat=3021

Any of you guys that have done these spots before got any tips?

Mongo


Mongo's Garage
Vintage GM Truck's & Parts
https://mongosgarage.com
Joined: Oct 2001
Posts: 428
B
Shop Shark
Shop Shark
B Offline
Joined: Oct 2001
Posts: 428
Looking good Mongo. I actually did the same work on a friends '54 3100 over the past few Saturdays. You can check out my pics at \'54 truck pics


Ralph Davis
1970 Chevy C10 Webshots
My Stovebolt Gallery page

Old trucks never die, they just find a new home.
Joined: Apr 2005
Posts: 72
5
Wrench Fetcher
Wrench Fetcher
5 Offline
Joined: Apr 2005
Posts: 72
Mongo,

Look up Houston54 on this site. He has some great pictures and he is a great guy to talk to.

I am about ready to tackle the job myself on my 53 1/2 ton. It really helps me by seeing someone else do it. I am a real beginner at body work and welding.

Take care.

Dan


If you didn’t skin a knuckle while you were working on your truck, you weren’t working hard enough!

53 5window 1/2 ton
54 3window 1/2 ton

Moderated by  klhansen 

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