Well I’m glad i hung the door to check gaps. I had to remove the outer cab corner to adjust the pillar and inner cab corner. Today, I started installing the cab corner for the last time. 20 more plug welds and a few at the bottom where the inner and outer cab corner come together and its in.
The lesson learned is i should have checked gaps as i was disassembling. Unfortunately, i assumed if i put the patch in the exact same place all would be good. I had sketches with dimensions to confirm panels were set properly. Won’t make that mistake again.