If your weld dot at the end of the crack is full penetration, you really don't need to drill the ends. But it's a good idea. 1/16 inch should be adequate. The bigger the hole, the more weld metal (shrinkage), and harder to fill.


Kevin
1951 Chevy 3100 work truck
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1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car)
Busting rust since the mid-60's
If you're smart enough to take it apart, you darn well better be smart enough to put it back together.