Kevin.,
.I think you pointed out something that makes total sense. Currently I'm sliding the small inner race onto the spindle first, then the hub and bearing as this is how it came apart. You are saying install the outer race as I found it, grease and place the bearing in the outer race, THEN slide the small inner race last, washer, nut.
This now make more sense. I think the small inner race was placed incorrectly - which is throwing me off!
I will buy new bearings and try this again!