The gap in front of door can be real small and still open. So maybe bias to front more. I don't like the shaving door idea. Don't like the non standard rubber idea. Don't know AD trucks, but on TF if the door fits side to side and up/down without rubber, applying rubber does not change that fit. It only changes the flush. How is the rubber affecting your fit? You may not like a small gap but if that is what it takes to close door then the only thing you can do to get wider gap in move fender. That will also help in "rotating" door to get radii to fit.

What is a debuting bit? Do you mean deburring?


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