Sandra,

An excellent question.

Many of my restored Suburban's lights behave as you describe (especially the three rear lamps). We stripped and painted all sheet metal. The epoxy primer and urethane finish-coat is probably resulting in very poor grounds.

I have excellent original ground straps (and a few additional ground straps) and they all have excellent/clean connection-points.

I have been neglectful in fixing this dangerous situation. The annual inspection/inspector lets me get by with the very dim and sometimes erratic rear lights/lamps.

I plan to use a small diameter metal-brush drill bit to clean out sheet metal screw holes. After I get bare metal, I'll use a conductive anti-oxidant grease to allow conductivity but prevent rust.

Some holes are not accessible to a drill. I'll probably run an unsightly ground lead to a screw on those lamps/lights.

I'll test the quality of grounds with a continuity tester.

I'll do the wire drill-bit/brush in screw holes before I install sheet metal on the two trucks we are restoring.