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Mod | | Forums66 Topics126,777 Posts1,039,267 Members48,100 | Most Online2,175 Jul 21st, 2025 | | | Joined: Nov 2000 Posts: 171 Shop Shark | Shop Shark Joined: Nov 2000 Posts: 171 | The control can be use from several different GM cars, late 40's early 50's Buick can work ,some OLDS and 42-48 six tube Chevy pasenger car , first check if the shaft is long enought, the shafts are made of brass and can have the side cut flat ,I've done this several times , mostly I have problems with the on/off switch ,it can be replaced with another one ,I work on about 100 of these radios a year. | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | 'Bolter Joined: Oct 2006 Posts: 9,671 | And so Bill, since your into servicing all those radios would you happen to have a spare control or ON/OFF section around the shop that you would be willing to part with???? Of course the ON/OFF section is the one that I'm having the problem with. I've tried finding just that section and again, haven't had any luck there. I’ve collected a pretty good inventory of old pots and switches: http://www.pbase.com/dennygraham/image/140724149/large but nothing that will work with the AD control. As you well know Bill, the other three sections have to be un-tabbed to get to the ON/OFF section, which allows you to do a real good cleaning of the wiper and resistance surface. I’m not sure how the tabs are gonna take being bent a third time so I’d sure like to have another whole control on the bench when I service it. The tone control phenolic was broken into four pieces and I re-fit and re-glued them with a backing across the seam. That section is still working just peachy, in fact the whole control rebuild has been working fine for the past six years till the ON/OFF switch started giving me trouble this fall: http://www.pbase.com/dennygraham/switch_rebuild.Denny Graham Sandwich, IL
Denny G Sandwich, IL
| | | | Joined: Mar 2002 Posts: 9,112 'Bolter | 'Bolter Joined: Mar 2002 Posts: 9,112 | Bill, that list you mentioned I assume only pertains to the on/off internals? I know there is a model of Chev radio around 1950 or 51 that does have the tone switch. I have seen some of these radios broken there just like Denny's probably because somebody tried to ram it into the dash. | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | 'Bolter Joined: Oct 2006 Posts: 9,671 | That happens whan they try to set the radio on the bench and if falls over toward the front. It's top heavy and the controls are the only thing that contacts if you tilt it forward. it shoves the shaft back into the stack an breaks the phenolic wafer. DG
Denny G Sandwich, IL
| | | | Joined: Mar 2002 Posts: 9,112 'Bolter | 'Bolter Joined: Mar 2002 Posts: 9,112 | Now Denny, how would you know that! ha ha
Fred | | | | Joined: Nov 2000 Posts: 171 Shop Shark | Shop Shark Joined: Nov 2000 Posts: 171 | Most of the radio with broken controls I get are from being damage in shipping or poor storage conditions ,these radios are around 60 years old and have quite a history to tell, I even had one show up with bullet hole!,I got one AD radio came in from JIM CARTER's This week , I should be able to come up with a control for you give me a week, do you want a double on/off switch ? | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | 'Bolter Joined: Oct 2006 Posts: 9,671 | Well you guessed it Fred, mine came to me like that. During the autopsy I figured that would have been the best case scenario for the damage to the one that I bought from Texas. Actually the one I bought was packed pretty good so it must have happened when someone had it sitting on the bench rather than in transit. Not sure what you mean Bill, "double on/off switch"? This picture describes what the switch looks like better that I could do with the written word. http://www.pbase.com/dennygraham/image/113183224The control is a 3 section control and the inner section is just simply an ON/OFF toggle switch which is shown in the pictures disassembled. I had to make a new post on the lathe for the rocker because the rivet head is wiped out when you disassemble the switch to service the contacts. I’d sure appreciate it if you could come up with a switch section or preferable the whole control assembly. Denny Graham Sandwich, IL
Last edited by Denny Graham; 01/06/2012 11:00 PM.
Denny G Sandwich, IL
| | | | Joined: Mar 2002 Posts: 9,112 'Bolter | 'Bolter Joined: Mar 2002 Posts: 9,112 | Denny, I think I can answer your question. When the radios first came out, they had a DPDT switch on the control, one for the power and one for the dial light. The first replacement switches were still DPDT. Then eventually the replacement switches only had one pole or SPDT and you would wire it to turn off the power and dial light at the same time. With this arrangement the dial light couldn't be wired through the headlight dimmer. | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | 'Bolter Joined: Oct 2006 Posts: 9,671 | Ahhhh, I see. I think that would be DPST switch Fred. yep that's what these are. I rebuilt two of these radios, when I did mine I also did one for my buddy. One lead is a power lead and the other goes to the dash light on the light switch.
Denny Graham Sandwich, IL
Denny G Sandwich, IL
| | | | Joined: Mar 2002 Posts: 9,112 'Bolter | 'Bolter Joined: Mar 2002 Posts: 9,112 | Denny, I have noticed that sometimes only one pole fails. A quick fix is to use the surviving switch to handle both. the problem is that in the failure of the first one, enough heat and mechanical damage takes place such that the whole switch becomes unstable and it fails just after the whole thing is back together!
Fred | | | | Joined: Nov 2000 Posts: 171 Shop Shark | Shop Shark Joined: Nov 2000 Posts: 171 | A shorted buffer usually is what burns up the switch. I've found that the light switch will some times work good for the radio AFTER is been over hauled,then I've wired it so the dial light comes on and off with the trucks light switch. I've also used the controls with the reostat tone control ,takes a little bit of redesiding the tone but will work good | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | 'Bolter Joined: Oct 2006 Posts: 9,671 | The toggle isn't flipping over Fred, if only one of the contacts was at fault then either the radio or the light would be making. Neither does. for the last year or so I had to snap it on and off several times to get it to flip over, now it's just not making at all. As I said, I've already "carefully" taken it apart once and usually the tabs won't take being bent more than a couple of times before they break off, then your sunk. The silicon bronze contact springs are very fragile in these and they tend to loose their tension very easy. The contacts weren’t burn at all but they do oxidize which is another problem with them.
New orange drop buffer when I rebuilt the radios Bill, just a few hours time on it. I doubt if it had more that 15 or 20 hours on it because I get tired real quick of AM talk radio. I've got a Sony unit that clips under the dash, which gives me AM/FM/CD/USB capability for easy listening. I power that and my 12v tach with a voltage booster cube. Might have mislead you guys on the tone control, it is a three position switch which simply switches the caps into or out of the circuit, not a resistance. What I really meant was that I had access to the volume pot element when I disassembled stack. Oh yeah, the light! The purpose of the double pole-single throw switches are that the dial light is powered by the dash light dimmer section of the head light switch but controlled by the radio ON/OFF switch. The second set of contacts feeds the power to the radio itself.
Might be a couple of weeks before I can get to the radio bench, I literally mean get to the radio bench. It’s collected a whole summers worth of crap that needs to be cleared off. Winter or when I become snow bound, is the only time I work on the radios, to busy when the sun shines. Denny Graham Sandwich, IL
Last edited by Denny Graham; 01/07/2012 6:25 PM.
Denny G Sandwich, IL
| | | | Joined: Mar 2002 Posts: 9,112 'Bolter | 'Bolter Joined: Mar 2002 Posts: 9,112 | Bill, I have often thought of using a normal control for the tone but I think it would be a problem selling the radio after because it wouldn't be as "original".
Fred | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | 'Bolter Joined: Oct 2006 Posts: 9,671 | If you're talking about a pot Fred, I don't see how you could intagrate one of those into the control for an AD radio since the whole thing is a stack serving three functions.
DG
Denny G Sandwich, IL
| | | | Joined: Mar 2002 Posts: 9,112 'Bolter | 'Bolter Joined: Mar 2002 Posts: 9,112 | Denny, all I would have to do is look up a GM radio of similar vintage and modify the circuit as necessary using the other schematic as a reference. The AD radio is really the exception. I only know of one other Chev radio that used that design. | | | | Joined: Oct 2006 Posts: 9,671 'Bolter | 'Bolter Joined: Oct 2006 Posts: 9,671 | I've got a Pontiac radio of similar vintage on the shelf and it uses a tone control switch also, only difference is it's a four position switch instead of a three like the AD radio is.
DG
Last edited by Denny Graham; 01/08/2012 5:25 AM.
Denny G Sandwich, IL
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