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| | | Forums66 Topics128,078 Posts1,056,021 Members48,433 | | Most Online14,466 Apr 26th, 2026 | | AD Chevy Trucks Over 6,000 pictures Brad Allen has an awesome collection of Chevrolet factory pictures that he has set up from film strips. Check them out!
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on the Internet for over 30 years! and not clogged down with Ads! Again, thanks! | | | | Joined: Jan 2004 Posts: 188 Shop Shark | | Shop Shark Joined: Jan 2004 Posts: 188 | I'm not good enough at welding to butt welds, so want to laps on my sheetmetal. I know some of the cheap tools are not worth having and others work quite well. Anyone have experience with the inexpensive flange tools, both air operated and manual? Don | | | | | Joined: Sep 2007 Posts: 2,644 Shop Shark | | Shop Shark Joined: Sep 2007 Posts: 2,644 | I bought the pneumatic one (third one down) shown on THIS PAGE. I paid $91 for it and only used it to punch a couple holes. It punches and flanges and works well but I never use it. If you want to buy it, I'll let it go for $75 including postage to the US. | | | | | Joined: Jan 2004 Posts: 188 Shop Shark | | Shop Shark Joined: Jan 2004 Posts: 188 | Thanks for the offer, let me consider. Don | | | | | Joined: Oct 2005 Posts: 1,317 Shop Shark | | Shop Shark Joined: Oct 2005 Posts: 1,317 | I have one of the Eastwood's modified vise-grip tool that works fine as long as you aren't trying to get into tight spots. The flange is created at the very back of the jaw so you have to have clearance room. Think it was around $30.00 at the time and I consider it worth the money.
I think the one Czechman mentions has a shallower bite and would not have the depth issues I experienced with the vise-grip version. The additional hole punch feature would be useful on the piece going into the flange for getting good solid welds.It all depends on how much work you're going to be doing and how much you want to tie up in a flange tool.
Dave | | | | | Joined: Jan 2004 Posts: 188 Shop Shark | | Shop Shark Joined: Jan 2004 Posts: 188 | Thanks, I'll check out Eastwood and also Harbor Freight. Don | | | | | Joined: Sep 2007 Posts: 2,644 Shop Shark | | Shop Shark Joined: Sep 2007 Posts: 2,644 | As you can see I'm not getting any use out of mine. It's wasted in my shop because I find it immensely easier to butt weld things and the times when you do need a plug weld I just use a drill. Step drills are great for drilling sheetmetal and IMO a 1/4 inch hole is ideal.
I found the punch to be a less-than-ideal tool because of its bulk and you really can't see exactly where the hole will wind up, whereas a drill will put a hole exactly where you want it.
But, that's the way I work. You guys use what works for you. | | | | | Joined: Jan 2004 Posts: 188 Shop Shark | | Shop Shark Joined: Jan 2004 Posts: 188 | I finally found someone at Harbor Freight that knew where to locate the flange/punch tool, it was locked in their tool cabinet. I go there every month or so and had asked about a flange tool each time (nobody seemed to know what it was). Good price, only $35, so I bought it not expecting much. It seems to be a little under-powered but it does work and for the price, I like it a lot.
Don
| | | | | Joined: Oct 2007 Posts: 388 Shop Shark | | Shop Shark Joined: Oct 2007 Posts: 388 | I have the flange tool from harborfreight as well, it punches hole for sure for 16G of steel, it doesnot provide enough offset to equal two metal width but it was rated for 16 g of steel I guess
Not much use for me as well.
Ganesh | | | | | Joined: Mar 2005 Posts: 121 Wrench Fetcher | | Wrench Fetcher Joined: Mar 2005 Posts: 121 | I butt weld most but bought an inexpensive air flanging tool. Works very well on most sheetmetal & makes those welds in hard to see places go so much easier. I made sure to seam seal after I was done because you'll be leaving a real nice area for rust to start if you don't.
Most sheet metal I worked with is probably 18 guage or thinner - not sure where you'll find 16 guage on most trucks.
Dave 66 GMC- father /son project with the "GMC KID" 36 Chevy PU- 4x4 lifetime project 64 Skylark- wife says its hers
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