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Joined: Dec 2022
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'Bolter
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1955-1959 chevy 3100

I am 300 miles from my truck so I cant just go out and run a straight edge to answer my own question, so i thought i would ask the stovebolt brain trust.

I pulled of some loose filler and underneath, the drivers side door looks like someone took a ball peen hammer to it. see attatched Pic.

Before I go and get a new/old door I want to attempt to fix it myself. I know there is curvature in the door top to bottom.

Is there any curvature front to back, or is it flat?

Bonus question, any idea how this type of damage happened?

Chris.
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20230714_172532.jpg (157.55 KB, 113 downloads)


Rock49 aka C-Rodg
work in progress
1956 Chevy 3100
261 engine
Joined: May 2015
Posts: 11,081
Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
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Looks like there might have been a horizontal crease that a PO tried removing and decided the metal needed some "texture" for the bondo to stick. eek A new skin would probably be the easiest way to fix it (other than just slobbering bondo back on.) There are a few members who have the skills to metal work that kind of damage out, but it would be a month-long project.


Kevin
1951 Chevy 3100 work truck
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Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT
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Posts: 5,940
Chris - Just a swag of an idea here, but it kinda looks like your door panel took a pretty deep hit that created a crease (and maybe a tear) in the door skin (see circled area of a closer snapshot of your door picture). Whoever tried to work out the dent/crease probably aggressively pounded it out from the inside with out any dollies on the outside, overstretching the skin out beyond it's original form. I'm guessing they used a pointed tip or ball peen type hammer, again without the benefit of any dollies to back the metal being reformed, to get the surface back below the original shape/form so they could apply bondo to fill and level the door surface.

To try and answer your question on curvature front to back, I looked at resource info from the GM Heritage Files 1955.2 Chevrolet Truck Data pdf and a scanned copy of a 1955 Chevrolet Truck Engineering book. Extracts from both documents below don't show any kind of curvature from front to back that I can see.

I also looked in a 1955-59 Chevy Truck FAM and couldn't find anything indicating a curvature exists on the doors from front to back. Other Bolters with Task Force trucks will probably chime in to offer their first hand knowledge soon. smile

Edit Note: Kevin beat me to the short answer version - LOL! grin
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Last edited by Gdads51; 05/16/2026 5:06 PM.

~ Dan
1951 Chevy 3 window 3100
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Gdads and Klkansen.
thank you for the information.
Gdads. what does FAM stand for?

so. based on my limited knowledge, a door skin should be relativly easy to duplicate in this case. Of course my knowledge is verry limeted.


Rock49 aka C-Rodg
work in progress
1956 Chevy 3100
261 engine
Joined: Sep 2009
Posts: 5,940
Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT
Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT
Joined: Sep 2009
Posts: 5,940
Chris - FAM = Factory Assembly Manual. smile


~ Dan
1951 Chevy 3 window 3100
Follow this story in the DITY Gallery
"My Grandpa Carl's Truck and How it Became Mine"
1966 Chevelle (Wife's Hot Rod) | 2013 Chevy Silverado (Current daily driver)
US Army MSG Retired (1977-1998) | Com Fac Maint Lead Tech Retired (1998-2021)
Joined: Dec 2022
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'Bolter
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Gdads
Thanks for the clarification


Rock49 aka C-Rodg
work in progress
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261 engine
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J
'Bolter
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Looks like a shotgun blast that didn't penetrate


"Do not walk behind me, for I may not lead. Do not walk ahead of me, for I may not follow. Do not walk beside me either. Just leave me alone, you're starting to freak me out."

1957 GMC 150
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'Bolter
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Bird shot maybe.


Rock49 aka C-Rodg
work in progress
1956 Chevy 3100
261 engine
Joined: Feb 2019
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AD Addict & Tinkerer
AD Addict & Tinkerer
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As long as the passengers door isn’t damaged, you can run a straight edge on that to get your answer.


Phil
Moderator, The Engine Shop, Interiors and Project Journals

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