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Joined: Nov 1995
Posts: 5,711
Bond Villain
Bond Villain
Joined: Nov 1995
Posts: 5,711
We'll be having the next HQ Wrench session this Saturday, 7 Feb 2026, starting about 1000. We'll be covering valve adjustment, timing and carburetor adjustment (Carter YJ). We'll also install the solid state condenser thingy that JonG makes when we reset the engine timing.

The class session will be with the Chevrolet 261 engine.

Address:

2769 AL Hwy 146
Scottsboro (Skyline, physically), AL 35768


If coming from Huntsville on I-565/US72, take AL65 after Gurley. Be careful on those corners as there are no guardrails ...! AL65 to Swaim, turn right onto AL146. Go to the top of the mountain and we're the first inhabited house on the right. If you're unsure of taking the twisty road with no shoulder and a straight drop into the Paint Rock River, then stay on US72 and then take a left (you have to do a u-turn hooptydo) onto AL79 North. Go up the mountain through Skyline and turn left onto AL146. Go about 3 .5 miles. We're the first house on the left after County Rd 138.

We'll probably get lunch from Bernie's in Skyline.

Regards,
John

Joined: Mar 2024
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'Bolter
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Sure would be great for those of us who can't be there if it could be videoed! (Don't worry, we wouldn't be upset if the language got a little rough if someone bangs a finger.)


Nick
1940 KC Model 1/2 Ton Pickup Project
(with '37-'39 Bed and what we think is a '42-'46 Frame)
Taos, New Mexico
Joined: Nov 1995
Posts: 5,711
Bond Villain
Bond Villain
Joined: Nov 1995
Posts: 5,711
Nick ... I'll see what we can do! That would be cool if we can do it!


~ John

A kid raised on Hotwheels, Matchbox and Tonka cannot be reasonably expected to own only one vehicle as an adult.

1949 Chevrolet 3804
In the Legacy Gallery | In the Gallery Forum
1973 IH 1310 Dump
1963 Kaiser M38A1
2001 International/AmTran RE3000 "Skoolie"
2014 Ford E-350 4x4 (Quigley)
Joined: Feb 2004
Posts: 29,740
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Kettle Custodian (pot stirrer)
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Just a reminder, John- - - -has the residue in the oil filter canister been dealt with? It's bound to be an oil/antifreeze mix that shouldn't end up back in the crankcase.
Jerry


"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln
Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt!
There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway
Love your enemies and drive 'em nuts!
Joined: Nov 1995
Posts: 5,711
Bond Villain
Bond Villain
Joined: Nov 1995
Posts: 5,711
Roger that. It will be dealt with tomorrow.


~ John

A kid raised on Hotwheels, Matchbox and Tonka cannot be reasonably expected to own only one vehicle as an adult.

1949 Chevrolet 3804
In the Legacy Gallery | In the Gallery Forum
1973 IH 1310 Dump
1963 Kaiser M38A1
2001 International/AmTran RE3000 "Skoolie"
2014 Ford E-350 4x4 (Quigley)
Joined: Nov 1995
Posts: 5,711
Bond Villain
Bond Villain
Joined: Nov 1995
Posts: 5,711
I guess it'll just be you and I, Jerry.

See you 10 -ish?


~ John

A kid raised on Hotwheels, Matchbox and Tonka cannot be reasonably expected to own only one vehicle as an adult.

1949 Chevrolet 3804
In the Legacy Gallery | In the Gallery Forum
1973 IH 1310 Dump
1963 Kaiser M38A1
2001 International/AmTran RE3000 "Skoolie"
2014 Ford E-350 4x4 (Quigley)
Joined: Feb 2026
Posts: 3
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Moderated
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Posts: 3
John, I’m sorry for the late reply. I wasn’t able to make it today. My grandkids had a sleepover. I look forward to being able to meet you folks in the near future.

Joined: Nov 1995
Posts: 5,711
Bond Villain
Bond Villain
Joined: Nov 1995
Posts: 5,711
Cool! Enjoy the grandkids while they last! It'll just be Jerry fussing at me for my unorganized tool box and all the dumb ways I do things... You can catch that most other times, too. wink

We'll definitely plan something for when it warms up a little more.

smile
John


~ John

A kid raised on Hotwheels, Matchbox and Tonka cannot be reasonably expected to own only one vehicle as an adult.

1949 Chevrolet 3804
In the Legacy Gallery | In the Gallery Forum
1973 IH 1310 Dump
1963 Kaiser M38A1
2001 International/AmTran RE3000 "Skoolie"
2014 Ford E-350 4x4 (Quigley)
Joined: Nov 1995
Posts: 5,711
Bond Villain
Bond Villain
Joined: Nov 1995
Posts: 5,711
Great day -- Thanks, Jerry!!

Here's a few pics from today. I'll be working on the videos this week. Jerry walks us through proper feeler guage use, using a dial indicator to check piston to valve clearance, and the Companion Cylinder Valve adjustment method.

Videos you will *not* see:

1. John neglecting to remove a zip tie (that was supporting the manifolds while they were unbolted) and then wondering what was keeping the manifold from moving towards the head...

2. (Video 2 is Classified Secret/NOFORN)...

3. The garage filling with smoke from the engine burning off everything that got into it during the headgasket failure and subsequent work ...

4. Jerry singing karaoke in Thai at Rosa's during lunch break.
Attachments
20260207_113059.jpg (300.93 KB, 56 downloads)
The first thing Jerry did was check the piston to valve clearance with a dial indicator. We did this because of the new valves (they had longer stems).
20260207_155534.jpg (211.97 KB, 56 downloads)
Then, knowing that we weren't going to have any issues with pistons hitting valves, Jerry set all the intake valves to 8,000/inch and the exhaust valves to 12,000/inch.
20260207_153617.jpg (349.92 KB, 58 downloads)
With the valves initially adjusted, we could start the engine to warm it up for the "Companion Cylinder Valve Adjustment." The CCVA will be better explained in a video ... :)
20260207_223730[1].jpg (78.46 KB, 55 downloads)
Print this out or make your own -- Companion Cylinder Guide -- to have handy when watching Jerry's video explanation

Last edited by John Milliman; 02/08/2026 4:39 AM.

~ John

A kid raised on Hotwheels, Matchbox and Tonka cannot be reasonably expected to own only one vehicle as an adult.

1949 Chevrolet 3804
In the Legacy Gallery | In the Gallery Forum
1973 IH 1310 Dump
1963 Kaiser M38A1
2001 International/AmTran RE3000 "Skoolie"
2014 Ford E-350 4x4 (Quigley)
Joined: Feb 2004
Posts: 29,740
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Kettle Custodian (pot stirrer)
Kettle Custodian (pot stirrer)
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And that galloping noise in the background is all the skunks, possums, and other varmints in the neighborhood heading down the mountain at a dead run after getting one look at that butt-ugly old geezer! LOL!
Jerry


"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln
Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt!
There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway
Love your enemies and drive 'em nuts!
Joined: Mar 2007
Posts: 3,370
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Crusty Old Sarge
Crusty Old Sarge
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Yep, can't wait for the video... That's an interesting paint scheme on Charlie's fan blades... grin


~ Craig
1958 Viking 4400
"The Book of Thor"
Read the story in the DITY
1960 Chevrolet C10
"A Family Heirloom"
Follow the story in the DITY Gallery
'59 Apache 31, 327 V8 (0.030 over), Muncie M20 4 Speed, GM 10 Bolt Rear... long term project (30 years and counting)

If you don't like driving yourTruck, you won't drive yourTruck..| Living life in the SLOW lane
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Posts: 3,585
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I was wondering if I could run a 235 with the valve cover off and not sling oil all over the place.
I need to check the valve/rocker clearance when the engine is warmed up.

Don

Edit: How much clearance did you end up with on the piston to valve clearance?

Last edited by 2-Ton; 02/08/2026 3:47 PM.

1967 GMC 9500 Fire Ladder Truck
"The Flag Pole"
In the Stovebolt Gallery
1946 2-Ton grain truck
1946 3/4-ton pickup,
1953 1-ton pickup
1957 1-ton flatbed dually,
1954 Pontiac Straight Eight
Of all the things I've lost in my life, I miss my mind the most!
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Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
Joined: May 2015
Posts: 10,997
Originally Posted by TUTS 59
Yep, can't wait for the video... That's an interesting paint scheme on Charlie's fan blades... grin
That's the "DON'T PUT YOUR GRUBBY HANDS HERE" paint scheme. Aircraft propeller blades are also painted like that.


Kevin
1951 Chevy 3100 work truck
Follow this saga in Project Journal
Photos
1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car)
Busting rust since the mid-60's
If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
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Crusty Old Sarge
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Bet you'll only do it once.... dang


~ Craig
1958 Viking 4400
"The Book of Thor"
Read the story in the DITY
1960 Chevrolet C10
"A Family Heirloom"
Follow the story in the DITY Gallery
'59 Apache 31, 327 V8 (0.030 over), Muncie M20 4 Speed, GM 10 Bolt Rear... long term project (30 years and counting)

If you don't like driving yourTruck, you won't drive yourTruck..| Living life in the SLOW lane
Joined: Feb 2004
Posts: 29,740
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Kettle Custodian (pot stirrer)
Kettle Custodian (pot stirrer)
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Don, I glue the valve cover gasket down with 3M trim cement (AKA Gorilla Snot on the NASCAR circuit). It makes a convenient dam for the oil that drips off the rocker arms. No sealer on top- - - -which allows the valve cover to be removed easily for adjustment checks. I stopped checking when the dial indicator made a full revolution- - - - -100 thousandths. I'm going to guess probably 1/8" or so with the Elgin E-323 cam that's in that engine.
Jerry


"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln
Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt!
There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway
Love your enemies and drive 'em nuts!
Joined: Aug 2001
Posts: 3,585
2
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Thanks for the tip Jerry, I thought there had to be a trick.

Don


1967 GMC 9500 Fire Ladder Truck
"The Flag Pole"
In the Stovebolt Gallery
1946 2-Ton grain truck
1946 3/4-ton pickup,
1953 1-ton pickup
1957 1-ton flatbed dually,
1954 Pontiac Straight Eight
Of all the things I've lost in my life, I miss my mind the most!
Joined: Nov 1995
Posts: 5,711
Bond Villain
Bond Villain
Joined: Nov 1995
Posts: 5,711
Please refer to the Engine Forum for the videos. I just uploaded the videos as a potential Tech Tip.

Don -- One of the videos shows the engine running with the valve cover off. Note how the oil stays where it is supposed to be.

The engine sounds like it has an exhaust leak because ... it does smile Yesterday, we discovered the manifolds need to come back off and make a trip of their own to the machine shop so they will all behave and mate up to the head without leaking.

I'm just happy we're getting this all done now and not the week before Townsend ... wink


~ John

A kid raised on Hotwheels, Matchbox and Tonka cannot be reasonably expected to own only one vehicle as an adult.

1949 Chevrolet 3804
In the Legacy Gallery | In the Gallery Forum
1973 IH 1310 Dump
1963 Kaiser M38A1
2001 International/AmTran RE3000 "Skoolie"
2014 Ford E-350 4x4 (Quigley)
Joined: Feb 2004
Posts: 29,740
H
Kettle Custodian (pot stirrer)
Kettle Custodian (pot stirrer)
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Joined: Feb 2004
Posts: 29,740
Once the manifold gets milled, here's a little "leak insurance". The Remflex gasket is about twice as thick as a standard one.

www.ebay.com/itm/306025380317?

Jerry


"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln
Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt!
There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway
Love your enemies and drive 'em nuts!

Moderated by  Achipmunk, TUTS 59 

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