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Fixing the old truck

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Joined: Feb 2002
Posts: 2,877
Socket Breaker
Socket Breaker
Joined: Feb 2002
Posts: 2,877
1965 Chevrolet C10 long wheel base, stepside

Idler arm replacement.

Hi folks, I had my mechanic figuring something out on my old truck last week and he mention the idler arm should probably be replaced.

So, I have a replacement one on the way, but I have not done this job before.

I thought I would ask in here if I need any special tools to do it. I looked under there I and see two bolts with nuts and a castle nut.

However, wise men learn from the mistakes of others, so I thought I'd ask for any tips or advice.

Thanks.

-Woog

Joined: Sep 2009
Posts: 4,392
Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT
Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT
Joined: Sep 2009
Posts: 4,392
Woog - You will likely need a small tie rod "pickle fork" like this one to separate the rod ball that attaches your idler link to the center steering link. Otherwise it's just unbolting the idler from the frame.
Attachments
1965 C10 Steering diagram.png (2.08 MB, 88 downloads)



~ Dan
1951 Chevy 3 window 3100
Follow this story in the DITY Gallery
"My Grandpa Carl's Truck and How it Became Mine"
1966 Chevelle (Wife's Hot Rod) | 2013 Chevy Silverado (Current daily driver)
US Army MSG Retired (1977-1998) | Com Fac Maint Lead Tech Retired (1998-2021)
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Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
Housekeeping (Moderator) Making a Stovebolt Bed & Paint and Body Shop Forums
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I've found the easiest way to get a tapered ball stud loose is to loosen the nut till it's even with the end of the stud. Put a jack under it and put a little pressure on it (based on the stud pointing down as in Dan's diagram), then hold a BFH tight to the side of the eye and smack the other side with a hammer. They usually pop right loose. If you can't put a jack under it (stud pointing sideways or up) you'll need to use either a pickle fork like Dan suggested (I don't like those as they tend to tear things up a bit) or a puller similar to the attached pic (available for ~$25 from NAPA.)
Attachments
Tie rod end puller.jpg (10.14 KB, 79 downloads)

Last edited by klhansen; 05/18/2025 9:21 PM. Reason: revised for clarity

Kevin
1951 Chevy 3100 work truck
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1929 Ford pickup restored from the ground up. | 1929 Ford Special Coupe (First car)
Busting rust since the mid-60's
If you're smart enough to take it apart, you darn well better be smart enough to put it back together.
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'Bolter
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Either one of those tools are available on loan from places like AutoZone. Also, when I was looking for an idler arm for my 66 C10, the one that everyone said fit, did not. I found a new old stock idler on eBay that did the trick. FWIW, I’d just use a pickle fork to remove the old one. It won’t damage anything that you’ve not going to replace any way.


1966 C-10 Short Stepside
HiPo
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Socket Breaker
Socket Breaker
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Thanks for the replies, folks.

-Woogeroo

Joined: Feb 2023
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Post a pic of yours when you get if off. If it matches the new one I have that didn’t fit my truck, it yours for cost of postage. That’s assuming I can find mine .


1966 C-10 Short Stepside
HiPo
Step-by-step ~ and on-going resto build
in the Project Journals
Joined: Feb 2002
Posts: 2,877
Socket Breaker
Socket Breaker
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Thanks again for the tips folks.

After numerous blood sacrifices(ow!my finger!) and some mild civil engineering(due to strange previous owner things) I finally got the new idler arm on.

yay.

My dad's old pickle fork worked great on the tapered bit, that was the easy part.

Old trucks are fun.

-Woogeroo

Joined: Sep 2009
Posts: 4,392
Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT
Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT
Joined: Sep 2009
Posts: 4,392
Woog - If the tapered joint was the easy part, I hate to think what you had to deal with on the portion mounting to the frame. That's supposed to be the easy part, with just two bolts w/washers and nuts to remove.
Was the trucks PO a self-taught wannabe engineer? dang


~ Dan
1951 Chevy 3 window 3100
Follow this story in the DITY Gallery
"My Grandpa Carl's Truck and How it Became Mine"
1966 Chevelle (Wife's Hot Rod) | 2013 Chevy Silverado (Current daily driver)
US Army MSG Retired (1977-1998) | Com Fac Maint Lead Tech Retired (1998-2021)
Joined: Feb 2002
Posts: 2,877
Socket Breaker
Socket Breaker
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1965 Chevrolet C10(frame, body, most of the interior, rear axle and what is left of the wiring harness).

Gdads51,

well, every time something new on my truck breaks, it turns into a civil engineering project with a open ended deadline. grin

Mainly because whoever put this truck together must have had good knowledge of a Chevrolet parts interchange manual as every time something new breaks half the fun is figuring out what year chevrolet truck it is from.

So, on this adventure, everything was going fairly well, nice day to be crawling around under the old iron, had my tools out and the top idler arm bolt that goes through the frame, on the inside, the frame had been cut/notched and instead of it being removed, it was hammered down into the channel and over the top bolt/nut that I needed to get to, to remove the idler arm.

I did some prybar action, which of course slipped and lead to some fine cussing and blood sacrifices. But if it doesn't make you bleed, it isn't really yours, right? Hah! At least that is what I tell myself.

I finally got it pried up enough to slip a wrench onto the nut so I could get the bolt out of the frame, yay.

Then I had to clean up my wound and wrap myself in band aids, then get back to work.

The idler arm I bought from classic parts had these super long bolts with lots of shoulder and plenty of thread, so the thread was not enough for me to tighten things down. So, emergency trip to the hardware store. Luckily I have a really good hardware store with 90% of the fasteners known to mankind, so I went over kill and got grade 8 everything, bolts, nuts, lockwashers. I got them a smidge longer as the new kit has a spacer/bracket thing that goes on the inside of the frame rail that the bolts go through.

Got back home and I am pondering how to reinstall the slightly longer bolts with that section of frame in the way. I wasn't sure I could get in there with a grinder wheel to cut it off... pondering maybe drilling a hole in it, but that looked like it might go bad and cause more problems. So, I decided to try to grind a notch in place in the notched and bent part as I could not get it to budge any further with the tools I have. Dremel tool, here we go!

So, after some grinding and sanding and more grinding with the dremel tools and different wheels, I got it notched where the bolt and nut fit beautifully and then I had to wiggle it all together.

But yeah, the pickle fork whapping with the big hammer was the easy part and the least painful.

Old trucks are fun...

-Woogeroo

Joined: Sep 2009
Posts: 4,392
Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT
Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT
Joined: Sep 2009
Posts: 4,392
Woog - Oh the trials and tribulations my friend. smile So very glad you got it whipped into shape with only a little blood loss and your stint at "fine cussing" I'm sure made everything come out just perfect in the end. It just isn't fun unless we have to work twice as hard as we should to get the deed done - lol! thumbs_up Until the next trial present itself... wink

Dan


~ Dan
1951 Chevy 3 window 3100
Follow this story in the DITY Gallery
"My Grandpa Carl's Truck and How it Became Mine"
1966 Chevelle (Wife's Hot Rod) | 2013 Chevy Silverado (Current daily driver)
US Army MSG Retired (1977-1998) | Com Fac Maint Lead Tech Retired (1998-2021)

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