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| | Forums66 Topics126,776 Posts1,039,271 Members48,100 | Most Online2,175 Jul 21st, 2025 | | | Joined: Feb 2018 Posts: 128 'Bolter | 'Bolter Joined: Feb 2018 Posts: 128 | Hi everyone. I seem to be in a pickle. I want to replace the radiator hoses on my 1949 Chevy Pickup. The truck has a 1954 235 from a Chevy Belair. The previous owner put an aluminum radiator in, so it's not stock. I had to cut the old hoses off. They were stuck on. I went to Oreilly's and bought upper and lower radiator hoses for stock 1954 235. The top went on ok. I have a problem with the bottom. The hose diameter is 1.5 inches on both ends. The lower hose goes on the water pump, but the end for the radiator is too small. It needs to be at least 1.75 inches. I've been to every parts store in town and can't find one to fit. What can I do? | | | | Joined: Oct 2021 Posts: 5,684 'Bolter | 'Bolter Joined: Oct 2021 Posts: 5,684 | Buy a flex hose with 1.75" ends and use a sleeve cut from the old hose on the other end.
1950 Chevrolet 3100 (Ol' Roy) 1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1956 Cadillac Sixty Special Fleetwood (The Godfather) | 1966 Oldsmobile Toronado (The Purple Knif) | 1966 Ford Mustang (Little Red) | 1964 Ford Galaxie 500 coupe | 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
| | | | Joined: Feb 2018 Posts: 128 'Bolter | 'Bolter Joined: Feb 2018 Posts: 128 | Buy a flex hose with 1.75" ends and use a sleeve cut from a 1.5" hose on the other end. Would the Gates 25530 Flex Hose work? Oreilly has it in different links. It has a 1.5" end and 1.75" end. I would just have to get the right length. I'm assuming I could make the turns work. | | | | Joined: Oct 2021 Posts: 5,684 'Bolter | 'Bolter Joined: Oct 2021 Posts: 5,684 | Yes, that would be the ideal solution.
1950 Chevrolet 3100 (Ol' Roy) 1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1956 Cadillac Sixty Special Fleetwood (The Godfather) | 1966 Oldsmobile Toronado (The Purple Knif) | 1966 Ford Mustang (Little Red) | 1964 Ford Galaxie 500 coupe | 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
| | | | Joined: Feb 2018 Posts: 128 'Bolter | 'Bolter Joined: Feb 2018 Posts: 128 | I have not had any luck finding a lower radiator hose that will work. I got close with a recommendation from the Gates representative, but the hose was slammed against the timing cover, so it would not have been long until a hole wore into it. I tired the flex hose with a spring, but it collapsed where it made the turn. I'm not sure how I will find a hose that will work. I've tried like five hoses and had to return them all. Very frustrating. | | | | Joined: Dec 2020 Posts: 1,730 'Bolter | 'Bolter Joined: Dec 2020 Posts: 1,730 |
Last edited by Peggy M; 03/13/2024 1:07 AM. Reason: remove tracking info
~ BD. You won't find me in an old folks home | | | | Joined: Mar 2004 Posts: 6,189 'Bolter | 'Bolter Joined: Mar 2004 Posts: 6,189 | For about $160 you can buy the correct radiator on ePay and use factory stock hoses... Mike B  | | | | Joined: Feb 2018 Posts: 128 'Bolter | 'Bolter Joined: Feb 2018 Posts: 128 |
Last edited by Peggy M; 03/13/2024 1:06 AM. Reason: remove tracking info
| | | | Joined: Feb 2018 Posts: 128 'Bolter | 'Bolter Joined: Feb 2018 Posts: 128 | A 17" version might work, but I've bought so many, I'm gun shy now. | | | | Joined: Oct 2021 Posts: 5,684 'Bolter | 'Bolter Joined: Oct 2021 Posts: 5,684 | Try using a piece of CPVC pipe or copper pipe at the bends.
Mike B's idea is the best, though.
1950 Chevrolet 3100 (Ol' Roy) 1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1956 Cadillac Sixty Special Fleetwood (The Godfather) | 1966 Oldsmobile Toronado (The Purple Knif) | 1966 Ford Mustang (Little Red) | 1964 Ford Galaxie 500 coupe | 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
| | | | Joined: Feb 2004 Posts: 28,674 Kettle Custodian (pot stirrer) | Kettle Custodian (pot stirrer) Joined: Feb 2004 Posts: 28,674 | Use a 45 degree PVC elbow at the water pump, attached with a short hose nipple. Then connect the flex hose to the elbow. The hoses will hide the elbow from view and all people will see is an extra couple of hose clamps. Jerry
"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt! There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway Love your enemies and drive 'em nuts!
| | | | Joined: Feb 2016 Posts: 1,841 'Bolter | 'Bolter Joined: Feb 2016 Posts: 1,841 | You might want to use copper elbows, I have had PVC get brittle from heat in a custom indoor pool heating system, the boiler was set at 180 degrees which is roughly the same as our engines are running.
1957 Chevrolet 5700 LCF 283 SM420 2 speed rear, 1955 IH 300U T/A, 1978 Corvette 350 auto, 1978 Yamaha DT175, 1999 Harley Davidson Softail Fat Boy
| | | | Joined: Oct 2021 Posts: 5,684 'Bolter | 'Bolter Joined: Oct 2021 Posts: 5,684 | That's why I suggested CPCV - it's the tan stuff for supply lines, not the white stuff for drain lines.
PVC is only rated to 140 degrees. CPCV, which carries hot water in the home, is rated to 200 degrees. SInce these trucks operate at about 180 degrees, and this is the lower hose, it should be well below the 200 degree tolerance.
1950 Chevrolet 3100 (Ol' Roy) 1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1956 Cadillac Sixty Special Fleetwood (The Godfather) | 1966 Oldsmobile Toronado (The Purple Knif) | 1966 Ford Mustang (Little Red) | 1964 Ford Galaxie 500 coupe | 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
| | | | Joined: Feb 2018 Posts: 128 'Bolter | 'Bolter Joined: Feb 2018 Posts: 128 | Use a 45 degree PVC elbow at the water pump, attached with a short hose nipple. Then connect the flex hose to the elbow. The hoses will hide the elbow from view and all people will see is an extra couple of hose clamps. Jerry I'm sorry Jerry. I can't get it in my mind how to do what you're talking about. The stock hose with 1.5 inch diameters at both ends is 20230. I can't understand why they wouldn't have the same hose with 1.75 inch diameter on the other end. | | | | Joined: Oct 2021 Posts: 5,684 'Bolter | 'Bolter Joined: Oct 2021 Posts: 5,684 | You said the hose collapsed at the bend. Use a rigid pipe at the bend and cut the hose wherever you need to to connect to each end of the pipe.
1950 Chevrolet 3100 (Ol' Roy) 1939 Packard Standard Eight Coupe (The Phantom) | 1956 Cadillac Coupe de Ville (The Bismarck) | 1956 Cadillac Sixty Special Fleetwood (The Godfather) | 1966 Oldsmobile Toronado (The Purple Knif) | 1966 Ford Mustang (Little Red) | 1964 Ford Galaxie 500 coupe | 1979 Ford F-100 | 1976 Ford F-150 (Big Red) | 1995 Ford F-150 (Newt)
| | | | Joined: Feb 2018 Posts: 128 'Bolter | 'Bolter Joined: Feb 2018 Posts: 128 | | | | | Joined: Feb 2004 Posts: 28,674 Kettle Custodian (pot stirrer) | Kettle Custodian (pot stirrer) Joined: Feb 2004 Posts: 28,674 | You have a private message- - -flashing envelope icon at the top of the page. Jerry
"It is better to be silent and be thought a fool than to speak and eliminate all doubt!" - Abraham Lincoln Cringe and wail in fear, Eloi- - - - -we Morlocks are on the hunt! There is nothing noble in being superior to your fellow man; true nobility is being superior to your former self. - Ernest Hemingway Love your enemies and drive 'em nuts!
| | | | Joined: Jul 2000 Posts: 2,115 Insomniac | Insomniac Joined: Jul 2000 Posts: 2,115 | I cut up a molded hose to get 2 90 degree bends. A short piece of straight steel pipe connects the two bends. The bends swivel on the pipe until it fits. Use 4 clamps and you are done. Cut the molded hose in the band saw to get clean square cuts.
Gord 🇨🇦 ---- 1954 1/2 ton 235 4 speed | | | | Joined: Jan 2014 Posts: 3,504 'Bolter | 'Bolter Joined: Jan 2014 Posts: 3,504 | Just a side note since you had trouble removing the old hoses.
I ended up buying a cheap, HF, set of “long reach hose grip pliers” for a sending unit project I did on a modern vehicle. I cannot tell you how many times they’ve saved me since. Super handy.
While you’re putting things back together, a light coat of some lubricant where the hose attaches to whatever᠁.makes future jobs much less frustrating. I’ve used Vaseline. A silicone or teflon grease would probably be a better choice.
1951 3100
| | | | Joined: Feb 2018 Posts: 128 'Bolter | 'Bolter Joined: Feb 2018 Posts: 128 | Thanks all. I finally found a solution. Gates Flexible Hose 25528 worked. Does not crimp and does not hit the timing cover. Should be good to go now. Appreciate all the feedback. | | | | Joined: Sep 2009 Posts: 4,392 Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT | Gearhead, Stovebolt Tech and Parts Tracker, Mod for Swap Meet and GTT Joined: Sep 2009 Posts: 4,392 | Darrell, Thanks for coming back and providing what you found as a solution! Great into for other Bolter’s that may run into the same problem! ðŸ‘
~ Dan 1951 Chevy 3 window 3100Follow this story in the DITY Gallery"My Grandpa Carl's Truck and How it Became Mine"1966 Chevelle (Wife's Hot Rod) | 2013 Chevy Silverado (Current daily driver) US Army MSG Retired (1977-1998) | Com Fac Maint Lead Tech Retired (1998-2021)
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